chiark / gitweb /
sewing-table: TEST commitid: rotate so counter is in edgy bit
[reprap-play.git] / sewing-table.scad.m4
index 41155ef..80d86c8 100644 (file)
@@ -18,6 +18,8 @@ screw_big_len = 4.0;
 
 round_edge_rad = 2.0;
 
+round_cnr_rad = 10;
+
 interlock_dia = 10;
 interlock_fine = 0.66;
 
@@ -26,8 +28,82 @@ interlock_fine_lenslop = 1.0;
 
 demo_slop = 0.1;
 
+// cutout
+
+machine_rear_to_front = 85;
+
+machine_rear_profile = [
+                       [ -  0,  -0.00 ],
+                       [ -  2,  -0.10 ],
+                       [ -  4,  -0.20 ],
+                       [ -  5,  -0.30 ],
+                       [ -  6,  -0.40 ],
+                       [ -  7,  -0.50 ],
+                       [ -  8,  -0.75 ],
+                       [ - 10,  -1.50 ],
+                       [ - 12,  -2.25 ],
+                       [ - 14,  -3.25 ],
+                       [ - 16,  -4.25 ],
+                       [ - 18,  -5.75 ],
+                       [ - 20,  -8.00 ]
+                       ];
+
+machine_front_profile =  [
+                         [  128,  -3.70,  ],
+                         [  124,  -2.90,  ],
+                         [  120,  -2.45,  ],
+                         [  116,  -2.10,  ],
+                         [  112,  -1.80,  ],
+                         [  108,  -1.55,  ],
+                         [  104,  -1.25,  ],
+                         [  100,  -1.00,  ],
+                         [   96,  -0.80,  ],
+                         [   92,  -0.65,  ],
+                         [   88,  -0.55,  ],
+                         [   84,  -0.50,  ]
+                         ];
+
+cutout_l_end_y_front_slop = 0.5;
+cutout_l_end_y_rear_slop = 0.5;
+cutout_l_end_x_slop = 0.25;
+
+cutout_l_end_x = 22;
+cutout_l_end_y = machine_rear_to_front;
+cutout_l_end_curve = 1;
+cutout_l_end_y_total = cutout_l_end_y
+  + cutout_l_end_y_front_slop + cutout_l_end_y_rear_slop;
+
+tile02_tr = [-250, 0];
+tile01_tr = [  0, 0];
+
+cutout_tile01_y = 170 - 147 + cutout_l_end_y_front_slop;
+cutout_tile11_x = cutout_l_end_x + cutout_l_end_curve;
+cutout_tile11_y = cutout_l_end_y_total - cutout_tile01_y;
+
+// front and rear curves
+
+rearedge_len = 170;
+
+rearcurve_strt_len = 52;
+
+rearcurve_z_slop = 0.75;
+
+rearcurve_avoid_y = 35;
+
+rearcurve_double_inrad = 26.10 + 8.04;
+
+reartablet_z = 2.54;
+reartablet_x = 5 + 1;
+reartablet_y = 5;
+
+frontcurve_side_skew = 3.5 / 72;
+frontcurve_avoid_y = 70;
+frontcurve_z_slop = 0.75;
+
 // calculated
 
+TEST = false;
+
 ply_edge_hole_dist = ply_edge_min + ply_hole_dia/2;
 
 echo(str("HOLES IN PLY ctr dist from PLY edge = ", ply_edge_hole_dist));
@@ -52,6 +128,11 @@ interlock_negative_rad = interlock_rad + 0.125;
 
 interlock_sq_adj = 0.2; // arbitrary
 
+first_front = machine_front_profile[len(machine_front_profile)-1];
+
+m4_define(`POST_TCROSSSZ',
+          `2*( tile_hard_edge_hole_dist - test_edge + 1 )')
+
 module Post(){
   mirror([0,0,1]) {
     difference(){
@@ -61,6 +142,12 @@ module Post(){
        cylinder(r= screw_dia/2, h= ply_th, $fn=20);
       }
     }
+    if (TEST) {
+      translate([0,0, tile_th/2]) {
+       cube([post_dia,      POST_TCROSSSZ, tile_th], center=true);
+       cube([POST_TCROSSSZ, post_dia,      tile_th], center=true);
+      }
+    }
   }
 }
 
@@ -79,11 +166,32 @@ module TileBase(botleft, topright){
     mirror([0,0,1])
       translate(concat(botleft, [0]))
       cube(concat(size, [tile_th]));
-    translate( concat(botleft_post, [-tile_th])
-              + 0.5 * [ post_dia, post_dia, 0 ] )
-      Commitid_BestCount_M( topright_post-botleft_post
-                           + [-post_dia,-post_dia]
-                           + [0, thehd[1]]);
+    if (!TEST) {
+      translate( concat(botleft_post, [ -tile_th ])
+                + 0.5 * [ post_dia, post_dia, 0 ] )
+       Commitid_BestCount_M( topright_post-botleft_post
+                             + [-post_dia,-post_dia]
+                             + [0, thehd[1]]);
+    }
+    if (TEST) {
+      crossoff = tile_hard_edge_hole_dist + POST_TCROSSSZ/2;
+      cidsz = [ size[0] - 2*crossoff, thehd[1] ];
+      translate( concat(botleft + [crossoff, 0] + cidsz, [0]) )
+       rotate([0,0,180])
+       Commitid_BestCount(cidsz);
+      difference(){
+       mirror([0,0,1]) {
+         translate(concat(botleft + [test_edge,test_edge], [test_tile_th]))
+           cube(concat(size - [test_edge,test_edge]*2, [tile_th]));
+         translate(concat(botleft_post, [-1]))
+           cube(concat(topright_post-botleft_post, [tile_th+2]));
+       }
+       minkowski(){
+         Machine();
+         cube(max(test_edge, tile_hard_edge_hole_dist)*2, center=true);
+       }
+      }
+    }
   }
 }
 
@@ -119,12 +227,36 @@ module RoundEdge(left_cnr, right_cnr) {
   }
 }
 
-module RoundLeftCorner(this_cnr, right_cnr) {
+module RoundCornerCut(ci) {
+  // ci should be [this_cnr, right_cnr]
+  // where right_cnr is to the right (ie, anticlockwise)
+  this_cnr = ci[0];
+  right_cnr = ci[1];
+  offr= round_cnr_rad - round_edge_rad;
   INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
     difference(){
-      sphere(r= round_edge_rad, $fn=60);
-      translate([0,0, -20])
-       cube([20,20,20]);
+      cube(offr*2 - 0.1, center=true);
+      translate([offr, offr, 0])
+       cylinder(center=true, h=20, r= offr);
+    }
+  }
+}
+
+module RoundCornerAdd(ci) {
+  this_cnr = ci[0];
+  right_cnr = ci[1];
+  bigr = round_cnr_rad - round_edge_rad;
+  INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
+    intersection(){
+      cube(bigr*2 + 0.1, center=true);
+      translate([bigr, bigr, 0])
+       rotate_extrude(convexity=10, $fn=50)
+       translate([bigr, 0])
+       difference(){
+         circle(r= round_edge_rad, $fn=50);
+         mirror([1,1])
+           square([20,20]);
+        }
     }
   }
 }
@@ -160,8 +292,7 @@ module InterlockEdgePlan(negative, nlobes, length, dosquare=true) {
 
   if (dosquare) {
     iadj = 0;
-    slotshorter = round_edge_rad + 0.1
-      + (negative ? 0 : interlock_fine_lenslop);
+    slotshorter = negative ? -0.1 : interlock_fine_lenslop;
     mirror([0, negative])
       translate([slotshorter, iadj])
       square([length - slotshorter*2, interlock_fine + iadj*2]);
@@ -214,14 +345,18 @@ module TestPiece1(){ ////toplevel
            [   0, 0]
            ];
   corners = TestPiece_holes2corners(holes);
+  rcs = [corners[0], corners[1]];
   difference(){
-    TileBase(corners[0], corners[2]);
+    union(){
+      TileBase(corners[0], corners[2]);
+      Posts(holes);
+      RoundEdge(corners[0], corners[1]);
+      RoundEdge(corners[3], corners[0]);
+    }
     InterlockEdge(corners[1], corners[2], 1, nlobes=1);
+    RoundCornerCut(rcs);
   }
-  Posts(holes);
-  RoundEdge(corners[0], corners[1]);
-  RoundEdge(corners[3], corners[0]);
-  RoundLeftCorner(corners[0], corners[1]);
+  RoundCornerAdd(rcs);
 }
 
 module TestPiece2(){ ////toplevel
@@ -242,8 +377,133 @@ module TestDemo(){ ////toplevel
   translate([ +thehd[0] + demo_slop, 0 ])
     TestPiece2();
 }
+
+module Machine_Arm(){
+  ysz = cutout_l_end_y_total;
+  // assume the round end is arc of a circle
+  chordlen = dist2d([0,0], [ cutout_l_end_y, cutout_l_end_curve ]);
+  endrad = cutout_l_end_y / cutout_l_end_curve * chordlen;
+  
+  translate([0,0,-30]) linear_extrude(height=60) {
+    translate(tile01_tr + [0, (-cutout_tile01_y + cutout_tile11_y)/2]) {
+      intersection(){
+       translate([-100, -ysz/2])
+         square([400, ysz]);
+       translate([ endrad - cutout_tile11_x - cutout_l_end_x_slop, 0 ])
+         circle(r=endrad, $fa=0.01,$fd=5);
+      }
+    }
+  }
+}
+
+module Machine_Profile(){
+  first_rear = machine_rear_profile[0];
+  below_point = 0.5 * ( first_rear + first_front ) + [ 0, -10 ];
+  pol = concat( machine_rear_profile,
+               [ below_point ],
+               machine_front_profile);
+  skew_angle = atan2( first_front[1] - first_rear[1],
+                     first_front[0] - first_rear[0] );
+  echo(below_point, pol, skew_angle);
+  hull(){
+    for (z=[0,-40]) {
+      translate([0,z]) {
+       //scale([1,5])
+       rotate([0,0, -skew_angle ]){
+         //translate( - first_front )
+         polygon(pol);
+       }
+      }
+    }
+  }
+}
+
+module Machine_RearProfile(){
+  intersection(){
+    Machine_Profile();
+    translate([ -200 + machine_rear_to_front/2, -100 ]) {
+      square([200,200]);
+    }
+  }
+}
+
+module Machine_FrontProfile(){
+  intersection(){
+    Machine_Profile();
+    translate([ machine_rear_to_front/2, -100 ]) {
+      square([200,200]);
+    }
+  }
+}
+
+module Machine_Curves(){ ////toplevel
+  translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+             cutout_tile11_y,
+             0 ]){
+    //%cube([20,20,20]);
+    translate([ -reartablet_x,
+               -1,
+               -reartablet_z])
+      mirror([0,0,1])
+      cube([ reartablet_x+1,
+            reartablet_y+1,
+            20 ]);
+  }
+  translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+             cutout_tile11_y,
+             frontcurve_z_slop ]){
+    translate([ 0, -first_front[0] , 0 ])
+      multmatrix([[1, -frontcurve_side_skew, 0, 0],
+                 [0,  1,   0, 0],
+                 [0,  0,   1, 0],
+                 [0,  0,   0, 1]])
+      translate([ 0, first_front[0] , 0 ])
+      mirror([1,0,0]){
+      rotate([0,-90,0])rotate([0,0,-90]){
+       linear_extrude(height= 200)
+         Machine_FrontProfile();
+      }
+    }
+    translate([ rearcurve_strt_len,
+               0,
+               rearcurve_z_slop ]){
+      translate([ 1,
+                 0,
+                 0
+                 ]){
+       rotate([0,-90,0])rotate([0,0,-90]){
+         linear_extrude(height= rearcurve_strt_len + 1)
+         Machine_RearProfile();
+       }
+      }
+      translate([ 0,
+                 0,
+                 rearcurve_double_inrad ]) {
+       intersection(){
+         rotate([90,0,0]){
+           rotate_extrude(convexity=10, $fn=32) {
+             rotate([0,0,90]) translate([ 0,
+                         -rearcurve_double_inrad ]) {
+               Machine_RearProfile();
+             }
+           }
+         }
+         mirror([0,0,1])
+           translate([0,-75,0]) cube([150,150,150]);
+       }
+      }
+    }
+  }
+}
+
+module Machine(){ ////toplevel
+  Machine_Arm();
+  Machine_Curves();
+}
   
 function Rectangle_corners(c0, sz) =
+  // returns the corners of a rectangle from c0 to c0+sz
+  // if sz is positive, the corners are anticlockwise starting with c0
   [ c0 + [ 0,     0     ],
     c0 + [ sz[0], 0     ],
     c0 + [ sz[0], sz[1] ],
@@ -255,42 +515,178 @@ function Rectangle_corners2posts(c) =
     c[2] + thehd_bl,
     c[3] + thehd_br ];
 
+module Rectangle_TileBase(c) { TileBase(c[0], c[2]); }
+
+function Posts_interpolate_one(c0,c1) = [c0, (c0+c1)/2, c1];
+
+m4_dnl   R_EDGE(c,ix)
+m4_dnl        c is from Rectangle_corners and
+m4_dnl        ix is a corner number
+m4_dnl    expands to two comma-separated corners:
+m4_dnl    that denoted by ix, and the next one anticlockwise
+m4_define(`R_EDGE',`$1[$2],$1[(($2)+1)%4]')
+
 module Tile02(){ ////toplevel
   sz = [100,170];
-  c0 = -sz;
+  c0 = tile02_tr + -sz;
   c = Rectangle_corners(c0, sz);
   posts = Rectangle_corners2posts(c);
+  rcs = [R_EDGE(c,0)];
   difference(){
-    TileBase(c[0], c[2]);
-    InterlockEdge(c[1], c[2], 1);
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,0));
+      RoundEdge(R_EDGE(c,3));
+      InterlockEdge(R_EDGE(c,2), 0);
+    }
+    InterlockEdge(R_EDGE(c,1), 1);
+    RoundCornerCut(rcs);
   }
-  Posts(posts);
-  RoundEdge(c[0], c[1]);
-  RoundEdge(c[3], c[0]);
-  RoundLeftCorner(c[0], c[1]);
-  InterlockEdge(c[2], c[3], 0);
+  RoundCornerAdd(rcs);
 }
 
 module Tile12(){ ////toplevel
   sz = [100,250];
-  c0 = [-sz[0], 0];
+  c0 = tile02_tr + [-sz[0], 0];
   c = Rectangle_corners(c0, sz);
   posts = Rectangle_corners2posts(c);
+  rcs = [R_EDGE(c,3)];
+  difference(){
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,2));
+      RoundEdge(R_EDGE(c,3));
+    }
+    InterlockEdge(R_EDGE(c,0), 1);
+    InterlockEdge(R_EDGE(c,1), 1);
+    RoundCornerCut(rcs);
+  }
+  RoundCornerAdd(rcs);
+}
+
+tile_01_11_cnr = tile01_tr + [-cutout_tile11_x, 0];
+tile_11_10_cnr = tile01_tr + [0, cutout_tile11_y];
+tile_01_00_cnr = tile01_tr - [0, cutout_tile01_y];
+
+module Tile11(){ ////toplevel
+  sz = [250,250];
+  c0 = tile01_tr + [-sz[0],0];
+  c = Rectangle_corners(c0, sz);
+  cnr_posts = Rectangle_corners2posts(c);
+  posts = concat(
+                Posts_interpolate_one(cnr_posts[0],
+                                      cnr_posts[1] - [cutout_tile11_x, 0]),
+                [ cnr_posts[1] + [0, cutout_tile11_y],
+                  cnr_posts[2],
+                  cnr_posts[3]
+                  ]);
   difference(){
-    TileBase(c[0], c[2]);
-    InterlockEdge(c[0], c[1], 1);
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,2));
+      InterlockEdge(R_EDGE(c,3));
+    }
+    InterlockEdge(c[0], tile_01_11_cnr, 1);
+    InterlockEdge(tile_11_10_cnr, c[2], 1);
+    Machine();
   }
-  Posts(posts);
-  RoundEdge(c[2], c[3]);
-  RoundEdge(c[3], c[0]);
-  RoundLeftCorner(c[2], c[3]);
+}    
+
+module Tile01(){ ////toplevel
+  sz = [250,170];
+  c0 = tile01_tr + -sz;
+  c = Rectangle_corners(c0, sz);
+  cnr_posts = Rectangle_corners2posts(c);
+  posts = concat(
+                Posts_interpolate_one(R_EDGE(cnr_posts,0)),
+                [ cnr_posts[2] + [0, -cutout_tile01_y] ],
+                Posts_interpolate_one(cnr_posts[2] - [cutout_tile11_x, 0],
+                                      cnr_posts[3])
+                );
+  difference(){
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,0));
+      InterlockEdge(tile_01_11_cnr, c[3]);
+      InterlockEdge(R_EDGE(c,3));
+    }
+    InterlockEdge(c[1], tile_01_00_cnr, 1);
+    Machine();
+  }
+}    
+
+module Tile10(){ ////toplevel
+  sz = [250,250];
+  c0 = tile01_tr + [0,0];
+  c = Rectangle_corners(c0, sz);
+  cnr_posts = Rectangle_corners2posts(c);
+  cty = cutout_tile11_y;
+  rcy = cty + rearcurve_avoid_y;
+  posts = [ cnr_posts[0] + [ 0,                             cty ],
+           cnr_posts[1] + [ -sz[0] + rearedge_len - cutout_l_end_x, cty ],
+           cnr_posts[1] + [ 0,                             rcy ],
+           cnr_posts[2],
+           cnr_posts[3] ];
+  rcs = [R_EDGE(c,2)];
+  difference(){
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,1));
+      RoundEdge(R_EDGE(c,2));
+      InterlockEdge(c[3], tile_11_10_cnr);
+    }
+    RoundCornerCut(rcs);
+    Machine();
+  }
+  RoundCornerAdd(rcs);
+}
+
+module Tile00(){ ////toplevel
+  sz = [250,170];
+  c0 = tile01_tr + [0,-sz[1]];
+  c = Rectangle_corners(c0, sz);
+  cnr_posts = Rectangle_corners2posts(c);
+  cty = cutout_tile01_y;
+  rcy = cty + frontcurve_avoid_y;
+  posts = [ cnr_posts[0],
+           cnr_posts[1],
+           cnr_posts[2] + [ 0,                             -rcy ],
+           cnr_posts[2] + [ -sz[0] + rearedge_len - cutout_l_end_x, -cty ],
+           cnr_posts[3] + [ 0,                             -cty ]
+           ];
+  rcs = [R_EDGE(c,1)];
+  difference(){
+    union(){
+      Rectangle_TileBase(c);
+      Posts(posts);
+      RoundEdge(R_EDGE(c,0));
+      RoundEdge(R_EDGE(c,1));
+      InterlockEdge(tile_01_00_cnr, c[0]);
+    }
+    RoundCornerCut(rcs);
+    Machine();
+  }
+  RoundCornerAdd(rcs);
 }
 
 module Demo(){ ////toplevel
   translate(demo_slop*[-2,1]) color("blue") Tile12();
   translate(demo_slop*[-2,0]) color("red")  Tile02();
+  translate(demo_slop*[-2,1]) color("orange") Tile11();
+  translate(demo_slop*[-2,0]) color("purple") Tile01();
+  translate(demo_slop*[-3,1]) color("blue")   Tile10();
+  translate(demo_slop*[-3,0]) color("red")    Tile00();
+  %Machine();
 }
   
 //TestPiece1();
 //TestPiece2();
 //Demo();
+
+//Machine_Profile();
+//Machine_RearProfile();