belt-slot-cut-jig: size adjustments

[reprap-play.git] / belt-slot-cut-jig.scad

diff --git a/belt-slot-cut-jig.scad b/belt-slot-cut-jig.scad
index 1d944020948a8df685283ba85f01aa7095801ba9..b0771fbba5561679dbb1247dfddec419c9b09b86 100644 (file)
--- a/belt-slot-cut-jig.scad
+++ b/belt-slot-cut-jig.scad
@@ -17,7 +17,7 @@ holder_attach_walls = 3;
 holder_attach_roof = 2.5;
 
 jig_interval = 25;
-strap_width = 25;
+strap_width = 26.75 + 0.7;
 strap_thick = 3;
 edgewall_width = 3;
 
@@ -31,6 +31,11 @@ jig_max_len = 160; // print diagonally
 registrationgroove_width = 0.8;
 registrationgroove_depth = 1.2;
 
+registrationprotrusion_poke = 3;
+registrationprotrusion_slope = 0.75;
+
+jig_overlap = 1;
+
 // from careful measurement
 
 crewpunch_shape =
@@ -69,7 +74,8 @@ jig_main_zsz = holder_block_zsz + punch_travel;
 
 jig_ends_extra = 2;
 
-jig_iters = (jig_max_len - jig_ends_extra) / jig_interval;
+//jig_iters = (jig_max_len - jig_ends_extra) / jig_interval;
+jig_iters=2;
 echo(jig_iters);
 
 // objects
@@ -133,7 +139,7 @@ module RegistrationGroove(l){
 
 module OneJig(){
   difference(){
-    translate([-(jig_interval/2 + 1),
+    translate([-(jig_interval/2 + jig_overlap),
               -(strap_width/2 + edgewall_width) - attach_offset,
               -strap_thick])
       cube([jig_interval + 2,
@@ -154,13 +160,53 @@ module OneJig(){
   }
 }
 
+module RegistrationProtrusion(){
+  // points towards the positive x axis
+  xsz = registrationprotrusion_poke;
+  ysz = registrationprotrusion_poke;
+  diag_sz = xsz * sqrt(2);
+  zsz = diag_sz / registrationprotrusion_slope;
+  hull(){
+    translate([0, 0, 0.1]){
+      linear_extrude(height=0.1)
+       polygon([[   0, -ysz ],
+                [ xsz,    0 ],
+                [   0,  ysz ]]);
+      translate([-0.1, 0, zsz ])
+       rotate([0,0,45])
+       cube(0.1);
+    }
+  }
+}
+
 module Jig(){
+  for(end=[0,1]){
+    for(yfrac=[-1/2, 0, 1/2]){
+      translate([ end
+                 ? jig_interval * (jig_iters - 0.5)
+                 : -jig_interval/2,
+                yfrac * strap_width,
+                0])
+       rotate([0,0, end ? 0 : 180])
+       translate([ jig_overlap, 0, 0 ])
+       RegistrationProtrusion();
+    }
+  }
   for (i=[0:jig_iters-1]) {
     translate([jig_interval * i, 0, 0])
       OneJig();
   }
 }
 
+module JigT(){ ////toplevel
+  rotate([180,0,0])
+    Jig();
+}
+
+module PunchHolderT(){ ////toplevel
+  PunchHolder(true);
+}
+
 module Demo(){
   %PunchHolder();
   Jig();
@@ -171,4 +217,7 @@ module Demo(){
 //PunchHolder(false);
 //OneJig();
 //Jig();
-Demo();
+//Demo();
+//JigT();
+//RegistrationProtrusion();
+//PunchHolderT();