5 main_dia = 71.2 + 0.50 - 2.26;
7 top_thick_by_oring = 3.0;
14 rivet_posn = 6.0 + 0.30;
16 rivet_width = 4.15 + 1.0;
17 rivet_tall = 5.51 + 1.49;
19 over_rivet_wall = 1.0;
21 inside_rivet_gap = 1.5;
25 bayo_interf_width = 2.0;
26 bayo_interf_slope = 0.5;
31 oring_upper_embed_angle = 80;
32 oring_compress = 0.1; // proportion
33 oring_compress_more = 0.2;
43 bayo_entry = bayo_behind/3;
45 bayo_slice_size = coarse ? 5 : 1;
47 brace_hole_width = 1.0;
48 brace_above_below = 1.2;
49 brace_end_shorter = 0.3;
57 strap_hoop_inside = 10;
58 strap_hoop_strlen = 10;
59 strap_hoop_elevation = 45;
61 sm_inner_circum = 218 - 1.90 - 1.00 - 0.50;
65 sm_bolt_dia = 3.5 + 0.1;
67 sm_bolt_head_dia = 6.94 + 1.0;
68 sm_bolt_head_thick = 2.14;
69 sm_bolt_nut_width = 5.89 + 0.25;
70 sm_bolt_nut_thick = 3.68;
71 sm_bolt_tighten_allow = 2.0;
73 sm_bolt_y_clear = 0.75;
82 catch_pin_slop = 0.25; // each side, and above
83 catch_stalk_above_gap = 1.5;
84 catch_stalk_eff_bend_rad = catch_stem_len * 0.75;
86 catch_stalk_base_width = 15;
89 catch_knob_above_gap = 8;
90 catch_knob_height = 6;
92 catch_stem_below_gap = 1.0;
93 catch_stem_beside_gap = 2.0;
95 catch_hook_slope = 0.15;
101 bayo_entry_x = bayo_entry;
102 bayo_entry_z = bayo_entry;
103 bayo_inramp_x = bayo_entry;
104 bayo_inramp_z = bayo_entry;
106 oring_mid_dia = oring_bore + oring_thick;
107 oring_outer_dia = oring_mid_dia + oring_thick;
109 oring_oblate = (1 - oring_compress);
111 oring_y_rad = oring_thick/2 * oring_oblate;
112 oring_x_rad = oring_thick/2 / oring_oblate;
114 by_oring_z = oring_y_rad * (1 + cos(oring_upper_embed_angle));
116 side_height = rivet_posn + bayo_behind + rivet_thick/2;
117 side_thick = rivet_tall + over_rivet_wall;
119 top_z = top_thick_by_oring + oring_y_rad + by_oring_z;
121 middle_bot_z = top_z - top_thick_middle;
123 bayo_entry = bayo_behind / 3.0;
124 bayo_top_z = bayo_behind + bayo_gap;
126 bayo_nom_rad = main_dia/2 + side_thick;
127 bayo_real_rad = main_dia/2 + rivet_tall;
129 rivet_entry_width = rivet_width + side_rivet_gap;
131 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
133 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
136 sm_inner_rad = (sm_inner_circum + sm_bolt_tighten_allow/2) / TAU;
137 sm_outer_rad = sm_inner_rad + sm_main_thick;
139 smc_pos = [ 0, sm_inner_rad, 0 ];
141 smc_bolt_nut_dia = sm_bolt_nut_width / cos(30);
142 smc_bolt_nut_eff_thick = sm_bolt_nut_thick + sm_bolt_tighten_allow;
144 smc_bolt_y = sm_bolt_dia/2 + sm_bolt_y_clear;
145 smc_max_y = smc_bolt_y + sm_bolt_y_over
146 + max(sm_bolt_head_dia/2, smc_bolt_nut_dia/2);
147 smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
148 + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2;
150 catch_cr = catch_knob_dia/2 + catch_stem_beside_gap;
151 catch_strap_width = sm_main_width;
152 catch_strap_thick = sm_main_thick;
153 catch_stem_end_h = catch_stem_h;
154 catch_pin_width = (rivet_entry_width * sm_inner_rad / bayo_nom_rad)
157 echo("R ", sm_inner_rad, bayo_real_rad, bayo_nom_rad);
159 $fs= coarse ? 2.5 : 0.5;
162 include <poster-tube-lid-parametric.scad>
164 // bayonet definition
166 bayo_a = [ bayo_entry_x, 0 ];
167 bayo_p = [ 0, bayo_entry_z ];
168 bayo_n = [ 0, bayo_behind-bayo_inramp_z ];
169 bayo_m = [ bayo_inramp_x, bayo_behind ];
170 bayo_l = bayo_m + bayo_interf * [ 1/bayo_interf_slope, 1 ];
171 bayo_k = bayo_l + [ bayo_interf_width, 0 ];
172 bayo_j = bayo_k + bayo_interf * [ 1/bayo_interf_slope, -1 ];
173 bayo_i = bayo_j + [ rivet_width + inside_rivet_gap, 0 ];
174 bayo_h = [ bayo_i[0], bayo_behind + bayo_gap + bayo_interf ];
175 bayo_g = [ bayo_m[0] - rivet_width, bayo_h[1] ];
177 bayo_e = [-bayo_p[0], bayo_p[1]] - [rivet_entry_width,0];
178 bayo_d = [-bayo_a[0], bayo_a[1]] - [rivet_entry_width,0];
179 bayo_c = bayo_d + [0,-5];
180 bayo_b = bayo_a + [0,-5];
182 bayo_f = [ bayo_e[0], bayo_g[1] + (bayo_e[0] - bayo_g[0]) ];
184 bayo_polygon = [ bayo_a,
204 //cppy6 = -catch_strap_width * 2/3;
206 cppxC = 0.34 * sm_inner_rad * TAU;
210 cppa = bayo_f + [1,-1] * catch_pin_slop;
211 cppb = bayo_g + [1,-1] * catch_pin_slop;
212 cppd = [ bayo_n[0] - catch_pin_slop, -catch_stalk_above_gap ];
213 cppc = [ cppd[0], cppb[1] ];
214 cpph = cppd + [0,-1] * catch_stem_h;
215 cppe = cppd + [0,-1] * (catch_knob_above_gap + catch_knob_dia/2);
216 cppf = [ cppa[0], cppe[1] ];
217 cppg = [ cppa[0], cpph[1] ];
218 cppB = 0.5 * (cppf + cppe);
220 // catch assembly depression below pin
222 cppy6 = cppB[1] - (catch_knob_dia/2
223 + (cppc[1] - cppd[1])
224 + catch_stem_below_gap);
225 cpp7 = [ cppB[0], cppy6 + catch_cr ];
226 cpp11 = cpp7 + [1,0] * catch_cr;
227 cppy9 = cppy6 + catch_strap_width * 1/3;
228 cpp9 = [ cpp7[0] + catch_cr * 2, cppy9 ];
229 cpp8 = cpp9 + [0,-1] * catch_cr;
230 cpp10 = cpp8 + [-1,0] * catch_cr;
231 cppC = [ cppxC, cpp9[1] ];
232 cppD = cppC + [0,-1] * catch_strap_width;
234 // catch assembly stalk and so on
236 cppF = [ cppg[0] - catch_stem_stalk_eff_bend_rad, cppd[1] ];
237 cpp4 = [ cppg[0] - catch_stem_lenm, cppd[1] ] + [1,-1] * catch_cr;
238 cpp5 = [ cpp4[0], cppC[1] + catch_cr ];
239 cpp2 = cpp5 + [-1,0] * (catch_cr * 2 + catch_stalk_base_width);
240 cpp3 = [ cpp2[0] + catch_cr * 2, cppd[1] - catch_cr ];
241 cppA = [ -cppxC, cpp9[1] ];
242 cppE = [ cppA[0], cppD[1] ];
245 module MainProfile(){
246 main_cnr_pos = [ side_thick, top_z ] - [1,1]*main_cnr;
249 translate(main_cnr_pos){
252 circle(r = main_cnr);
253 circle(r = main_cnr * 0.5);
258 polygon([[ -top_middle_dr, middle_bot_z ],
259 [ -top_middle_dr, top_z ],
260 [ main_cnr_pos[0], top_z ],
261 [ side_thick, main_cnr_pos[1] ],
262 [ side_thick, -side_height ],
263 [ side_taper, -side_height ],
266 [ -oring_x_rad, by_oring_z ],
270 translate([ oring_mid_dia/2 - main_dia/2, 0 ])
272 translate([ 0, oring_y_rad ])
273 scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ])
274 circle(oring_thick/2);
275 translate([ 0, oring_y_rad*2 - oring_thick/2 ])
276 circle(oring_thick/2);
281 module StrapHoopProfile(){
282 circle(r = strap_hoop_thick/2);
285 module StrapHoop(){ ////toplevel
286 bigrad = strap_hoop_inside/2 + strap_hoop_thick/2;
287 extralen = strap_hoop_thick * 5;
290 rotate([strap_hoop_elevation, 0,0]){
291 for (x= [ -1, +1 ] * bigrad) {
292 translate([x, -extralen, 0])
294 linear_extrude(height= extralen + strap_hoop_strlen + 0.1,
298 translate([0, strap_hoop_strlen, 0]){
300 rotate_extrude(convexity=10)
301 translate([bigrad, 0,0])
304 cube([100,100,100], center=true);
308 translate([0, 50, 0])
309 cube(100, center=true);
313 module RotateProjectSlice(offset, slice_size, nom_rad, real_rad){
314 // nom_rad > real_rad
315 rotate([0,0, atan2(offset, nom_rad) ]){
317 translate([-offset, -10, 0])
319 linear_extrude(height= nom_rad*2)
321 translate([0,0, -25])
322 cylinder(h=50, r= real_rad);
323 translate([0,0, -25])
324 linear_extrude(height= 50)
326 [ -slice_size, -real_rad*2 ],
327 [ +slice_size, -real_rad*2 ] ]);
332 module RotateProject(x_min, x_max, slice_size, nom_rad, real_rad){
333 offs = [ for (i=[ x_min :
335 x_max + slice_size ]) i ];
338 RotateProjectSlice(off, slice_size, nom_rad, real_rad)
342 module BayonetCutout(){
343 RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size,
346 translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0])
347 polygon(bayo_polygon, convexity=10);
350 module ProfilesDemo(){ ////toplevel
351 translate([-10,0]) MainProfile();
352 translate([+10, -side_height]) polygon(bayo_polygon, convexity=10);
355 module LimitForHandling(){ ////toplevel
356 hull() for (r=[0,180])
360 rotate([0,0, rs * handling_angle/2]) {
361 translate([rs * xd * main_dia/2 * tan(handling_angle/2),
362 main_dia/2 + side_thick - main_cnr,
365 cylinder(r= main_cnr, h=50);
372 hull() rotate_extrude(){
373 translate([ handling_dia/2 - main_cnr, top_z - main_cnr ]) {
374 circle(r = main_cnr);
375 mirror([0,1]) square([ main_cnr, 50 ]);
378 //cylinder(r= handling_dia/2, h=20);
381 module Cover(){ ////toplevel
382 render() difference(){
385 rotate_extrude(convexity=10)
386 translate([main_dia/2, 0])
388 translate([0,0, middle_bot_z])
389 cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
395 translate([0,0, -side_height])
397 rotate([0,0, r + asin((-oring_rm_beside) / (main_dia/2))])
399 oring_mid_dia/2 + oring_thick/4 * oring_rm_scale,
401 rotate([-oring_rm_angle, 0, 0])
403 cylinder(r = oring_thick/4 * oring_rm_scale, h=20);
405 for (r=[0 : 60 : 179]) {
407 height = top_thick_middle - brace_above_below*2;
408 translate([0,0, middle_bot_z + brace_above_below + height/2 ])
409 cube(center=true, [ oring_bore - brace_end_shorter,
410 brace_hole_width, height ]);
416 translate([-implheadcup_large_dia * .5 - implheadcup_thick/2,
417 -implheadcup_large_dia * .0,
420 // translate(strap_hoop_thick * [-0.5, 0, +1])
421 // translate([handling_dia/2, 0, -side_height])
422 // rotate([0,180,0]) rotate([0,0,90])
427 translate([0,0, -10])
428 cylinder(r= main_dia/2 - jig_rim, h=20);
431 module Jig(){ ////toplevel
434 translate([0,0, -side_height]){
435 cylinder(r= main_dia/2 + jig_thick, h= side_height + jig_thick);
437 translate([-jig_mark_rad, 0, jig_thick - jig_mark])
438 cube([jig_mark_rad*2, jig_mark, jig_mark]);
440 translate([0,0, -side_height-1])
441 cylinder(r= main_dia/2, h= side_height + 1);
443 translate([0,0, -rivet_posn])
445 translate([0,0, -100])
446 cylinder(r= jig_hole_dia/2, h = 200);
450 module CoverTest2(){ ////toplevel
457 module CoverTest1(){ ////toplevel
461 for (r= [ 40, 147 ]){
463 translate([0,0, -10]) {
464 cube([ main_dia*3, main_dia * .53, 18], center=true);
468 // translate([ 50, 0, 0 ])
470 // strap_hoop_inside + strap_hoop_thick*2 + 1,
477 module ImplHeadCupTest(){ ////toplevel
485 // children(0) is to add, (1) subtract
488 cylinder(r=sm_outer_rad, h=sm_main_width);
489 StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
495 cylinder(r=sm_inner_rad, h=sm_main_width+2);
499 cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
504 module StrapMountBolt(l_delta){ ///toplevel
505 // positioned relative to smc_pos
506 translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
509 translate([ -sm_bolt_shaft/2-1, 0,0 ]){
510 rotate([0,90,0]) cylinder(r= sm_bolt_dia/2, h= sm_bolt_shaft+2);
512 translate([ -sm_bolt_shaft/2, 0,0 ])
514 cylinder($fn=6, r=smc_bolt_nut_dia/2,
515 h=smc_bolt_nut_eff_thick + l_delta);
516 translate([ sm_bolt_shaft/2, 0,0 ])
518 cylinder(r=sm_bolt_head_dia/2, h=sm_bolt_head_thick + l_delta);
522 module StrapMountProtrusion(half_x, max_y, cnr){
524 linear_extrude(height=sm_main_width, convexity=10){
526 for (m = [0,1]) mirror([m,0,0]) {
527 translate([-(half_x - cnr), max_y - cnr])
529 translate([-half_x, -sm_inner_rad])
537 module StrapMount(){ ////toplevel
540 StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
544 [0,0, sm_main_width] +
545 strap_hoop_thick * [ 0, 0.5, -1.0 ])
552 module CatchCoreProfile(){ ////toplevel
554 translate(cppB) circle(r= catch_knob_dia/2);
584 translate(cpp7) circle(r= catch_cr);
590 translate(cpp6) circle(catch_cr);
598 module CatchCore(){ /////toplevel
599 linear_extrude(height=catch_strap_thick, convexity=10)
602 translate(concat(cppB,[0])) hull(){
603 translate([0,0, catch_knob_height - catch_knob_dia/2])
604 sphere(r = catch_knob_dia/2);
605 cylinder(r = catch_knob_dia/2, h = 0.1);
609 module CatchPreDistort(){ /////toplevel
610 scale(100 / sm_inner_rad)
615 module CatchAssembly(){ /////toplevel
616 rotate([0,0, -0.5 * (cpp1[0] + cpp2[0]) / sm_inner_rad * 360/TAU])
617 translate([0,0, catch_strap_width])
618 scale(sm_inner_rad / 100)
619 import(str("poster-tube-lid,CatchPostDistort-fa",
627 translate([-200, -200, -200])
628 cube([400, 200, 400]);
633 module CatchDemo(){ /////toplevel
634 color("blue") translate([0,0,
639 translate([0,0,+side_height
644 module CatchDemoS(){ /////toplevel
645 color("blue") translate([0,0,
651 translate([0,0,+side_height
654 mirror([0,1,0]) translate([-250,33,0]) cube([500,500,500]);
658 cube([6.15, 2,2], center=true);
661 module CatchPinProfileDemo(){ /////toplevel
664 bayo_n[0] - bayo_e[0]);
665 color("blue") translate([-cpp2[0],
670 polygon(bayo_polygon, convexity=10);