5 main_dia = 71.2 + 0.50 - 2.26;
7 top_thick_by_oring = 3.0;
14 rivet_posn = 6.0 + 0.30;
16 rivet_width = 4.15 + 1.0;
17 rivet_tall = 5.51 + 1.49;
19 over_rivet_wall = 1.0;
21 inside_rivet_gap = 1.5;
25 bayo_interf_width = 2.0;
26 bayo_interf_slope = 0.5;
31 oring_upper_embed_angle = 80;
32 oring_compress = 0.1; // proportion
33 oring_compress_more = 0.2;
43 bayo_entry = bayo_behind/3;
45 bayo_slice_size = coarse ? 5 : 1;
47 brace_hole_width = 1.0;
48 brace_above_below = 1.2;
49 brace_end_shorter = 0.3;
57 strap_hoop_inside = 10;
58 strap_hoop_strlen = 10;
59 strap_hoop_elevation = 45;
61 sm_inner_circum = 218 - 1.90 - 1.00 - 0.50;
65 sm_bolt_dia = 3.5 + 0.1;
67 sm_bolt_head_dia = 6.94 + 1.0;
68 sm_bolt_head_thick = 2.14;
69 sm_bolt_nut_width = 5.89 + 0.25;
70 sm_bolt_nut_thick = 3.68;
71 sm_bolt_tighten_allow = 2.0;
73 sm_bolt_y_clear = 0.75;
83 catch_knob_above_gap = 8;
84 catch_knob_height = 6;
87 catch_stem_below_gap = 1.0;
88 catch_stem_beside_gap = 2.0;
90 catch_hook_slope = 0.15;
96 bayo_entry_x = bayo_entry;
97 bayo_entry_z = bayo_entry;
98 bayo_inramp_x = bayo_entry;
99 bayo_inramp_z = bayo_entry;
101 oring_mid_dia = oring_bore + oring_thick;
102 oring_outer_dia = oring_mid_dia + oring_thick;
104 oring_oblate = (1 - oring_compress);
106 oring_y_rad = oring_thick/2 * oring_oblate;
107 oring_x_rad = oring_thick/2 / oring_oblate;
109 by_oring_z = oring_y_rad * (1 + cos(oring_upper_embed_angle));
111 side_height = rivet_posn + bayo_behind + rivet_thick/2;
112 side_thick = rivet_tall + over_rivet_wall;
114 top_z = top_thick_by_oring + oring_y_rad + by_oring_z;
116 middle_bot_z = top_z - top_thick_middle;
118 bayo_entry = bayo_behind / 3.0;
119 bayo_top_z = bayo_behind + bayo_gap;
121 bayo_nom_rad = main_dia/2 + side_thick;
122 bayo_real_rad = main_dia/2 + rivet_tall;
124 rivet_entry_width = rivet_width + side_rivet_gap;
126 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
128 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
131 sm_inner_rad = (sm_inner_circum + sm_bolt_tighten_allow/2) / TAU;
132 sm_outer_rad = sm_inner_rad + sm_main_thick;
134 smc_pos = [ 0, sm_inner_rad, 0 ];
136 smc_bolt_nut_dia = sm_bolt_nut_width / cos(30);
137 smc_bolt_nut_eff_thick = sm_bolt_nut_thick + sm_bolt_tighten_allow;
139 smc_bolt_y = sm_bolt_dia/2 + sm_bolt_y_clear;
140 smc_max_y = smc_bolt_y + sm_bolt_y_over
141 + max(sm_bolt_head_dia/2, smc_bolt_nut_dia/2);
142 smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
143 + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2;
145 catch_cr = catch_knob_dia/2 + catch_stem_beside_gap;
146 catch_strap_width = sm_main_width;
147 catch_strap_thick = sm_main_thick;
148 catch_stem_end_h = catch_stem_h;
149 catch_pin_width = (rivet_entry_width * sm_inner_rad / bayo_nom_rad)
152 echo("R ", sm_inner_rad, bayo_real_rad, bayo_nom_rad);
154 cppy6 = -catch_strap_width/2;
155 cppxC = 0.34 * sm_inner_rad * TAU;
156 cppB = [ catch_pin_width/2,
158 + catch_stem_below_gap
160 + catch_knob_dia/2 ];
164 + catch_knob_above_gap ];
165 cpp12 = cpp0 + [1,0] * (catch_pin_height * catch_hook_slope);
166 cpp1 = cpp0 + [0,1] * catch_pin_height;
167 cpp2 = cpp1 + [1,0] * catch_pin_width;
168 cpp4 = cpp0 + [0,-1] * catch_stem_end_h;
169 cpp3 = [ cpp2[0], cpp4[1] ];
170 cpp5 = [ cpp0[0] - catch_stem_len,
172 cpp6 = [ cpp5[0], catch_cr ];
173 cpp7 = cppB + [1,-1] * catch_knob_dia/2
174 + [ catch_stem_beside_gap, -catch_stem_below_gap ]
175 + [ 0, -catch_pin_height ]
177 cpp11 = cpp7 + [1,0] * catch_cr;
178 cpp10 = [ cpp11[0], 0 - catch_cr ];
179 cpp8 = cpp10 + [1,0] * catch_cr;
180 cpp9 = cpp8 + [0,1] * catch_cr;
181 cppC = [ cppxC, cpp9[1] ];
182 cppA = [ -cppxC, 0 ];
183 cppD = cppC + [0,-1] * catch_strap_width;
184 cppE = [ cppA[0], cppD[1] ];
186 $fs= coarse ? 2.5 : 0.5;
189 include <poster-tube-lid-parametric.scad>
191 // bayonet definition
193 bayo_a = [ bayo_entry_x, 0 ];
194 bayo_p = [ 0, bayo_entry_z ];
195 bayo_n = [ 0, bayo_behind-bayo_inramp_z ];
196 bayo_m = [ bayo_inramp_x, bayo_behind ];
197 bayo_l = bayo_m + bayo_interf * [ 1/bayo_interf_slope, 1 ];
198 bayo_k = bayo_l + [ bayo_interf_width, 0 ];
199 bayo_j = bayo_k + bayo_interf * [ 1/bayo_interf_slope, -1 ];
200 bayo_i = bayo_j + [ rivet_width + inside_rivet_gap, 0 ];
201 bayo_h = [ bayo_i[0], bayo_behind + bayo_gap + bayo_interf ];
202 bayo_g = [ bayo_m[0] - rivet_width, bayo_h[1] ];
204 bayo_e = [-bayo_p[0], bayo_p[1]] - [rivet_entry_width,0];
205 bayo_d = [-bayo_a[0], bayo_a[1]] - [rivet_entry_width,0];
206 bayo_c = bayo_d + [0,-5];
207 bayo_b = bayo_a + [0,-5];
209 bayo_f = [ bayo_e[0], bayo_g[1] + (bayo_e[0] - bayo_g[0]) ];
211 bayo_polygon = [ bayo_a,
229 module MainProfile(){
230 main_cnr_pos = [ side_thick, top_z ] - [1,1]*main_cnr;
233 translate(main_cnr_pos){
236 circle(r = main_cnr);
237 circle(r = main_cnr * 0.5);
242 polygon([[ -top_middle_dr, middle_bot_z ],
243 [ -top_middle_dr, top_z ],
244 [ main_cnr_pos[0], top_z ],
245 [ side_thick, main_cnr_pos[1] ],
246 [ side_thick, -side_height ],
247 [ side_taper, -side_height ],
250 [ -oring_x_rad, by_oring_z ],
254 translate([ oring_mid_dia/2 - main_dia/2, 0 ])
256 translate([ 0, oring_y_rad ])
257 scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ])
258 circle(oring_thick/2);
259 translate([ 0, oring_y_rad*2 - oring_thick/2 ])
260 circle(oring_thick/2);
265 module StrapHoopProfile(){
266 circle(r = strap_hoop_thick/2);
269 module StrapHoop(){ ////toplevel
270 bigrad = strap_hoop_inside/2 + strap_hoop_thick/2;
271 extralen = strap_hoop_thick * 5;
274 rotate([strap_hoop_elevation, 0,0]){
275 for (x= [ -1, +1 ] * bigrad) {
276 translate([x, -extralen, 0])
278 linear_extrude(height= extralen + strap_hoop_strlen + 0.1,
282 translate([0, strap_hoop_strlen, 0]){
284 rotate_extrude(convexity=10)
285 translate([bigrad, 0,0])
288 cube([100,100,100], center=true);
292 translate([0, 50, 0])
293 cube(100, center=true);
297 module RotateProjectSlice(offset, slice_size, nom_rad, real_rad){
298 // nom_rad > real_rad
299 rotate([0,0, atan2(offset, nom_rad) ]){
301 translate([-offset, -10, 0])
303 linear_extrude(height= nom_rad*2)
305 translate([0,0, -25])
306 cylinder(h=50, r= real_rad);
307 translate([0,0, -25])
308 linear_extrude(height= 50)
310 [ -slice_size, -real_rad*2 ],
311 [ +slice_size, -real_rad*2 ] ]);
316 module RotateProject(x_min, x_max, slice_size, nom_rad, real_rad){
317 offs = [ for (i=[ x_min :
319 x_max + slice_size ]) i ];
322 RotateProjectSlice(off, slice_size, nom_rad, real_rad)
326 module BayonetCutout(){
327 RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size,
330 translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0])
331 polygon(bayo_polygon, convexity=10);
334 module ProfilesDemo(){ ////toplevel
335 translate([-10,0]) MainProfile();
336 translate([+10, -side_height]) polygon(bayo_polygon, convexity=10);
339 module LimitForHandling(){ ////toplevel
340 hull() for (r=[0,180])
344 rotate([0,0, rs * handling_angle/2]) {
345 translate([rs * xd * main_dia/2 * tan(handling_angle/2),
346 main_dia/2 + side_thick - main_cnr,
349 cylinder(r= main_cnr, h=50);
356 hull() rotate_extrude(){
357 translate([ handling_dia/2 - main_cnr, top_z - main_cnr ]) {
358 circle(r = main_cnr);
359 mirror([0,1]) square([ main_cnr, 50 ]);
362 //cylinder(r= handling_dia/2, h=20);
365 module Cover(){ ////toplevel
366 render() difference(){
369 rotate_extrude(convexity=10)
370 translate([main_dia/2, 0])
372 translate([0,0, middle_bot_z])
373 cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
379 translate([0,0, -side_height])
381 rotate([0,0, r + asin((-oring_rm_beside) / (main_dia/2))])
383 oring_mid_dia/2 + oring_thick/4 * oring_rm_scale,
385 rotate([-oring_rm_angle, 0, 0])
387 cylinder(r = oring_thick/4 * oring_rm_scale, h=20);
389 for (r=[0 : 60 : 179]) {
391 height = top_thick_middle - brace_above_below*2;
392 translate([0,0, middle_bot_z + brace_above_below + height/2 ])
393 cube(center=true, [ oring_bore - brace_end_shorter,
394 brace_hole_width, height ]);
400 translate([-implheadcup_large_dia * .5 - implheadcup_thick/2,
401 -implheadcup_large_dia * .0,
404 // translate(strap_hoop_thick * [-0.5, 0, +1])
405 // translate([handling_dia/2, 0, -side_height])
406 // rotate([0,180,0]) rotate([0,0,90])
411 translate([0,0, -10])
412 cylinder(r= main_dia/2 - jig_rim, h=20);
415 module Jig(){ ////toplevel
418 translate([0,0, -side_height]){
419 cylinder(r= main_dia/2 + jig_thick, h= side_height + jig_thick);
421 translate([-jig_mark_rad, 0, jig_thick - jig_mark])
422 cube([jig_mark_rad*2, jig_mark, jig_mark]);
424 translate([0,0, -side_height-1])
425 cylinder(r= main_dia/2, h= side_height + 1);
427 translate([0,0, -rivet_posn])
429 translate([0,0, -100])
430 cylinder(r= jig_hole_dia/2, h = 200);
434 module CoverTest2(){ ////toplevel
441 module CoverTest1(){ ////toplevel
445 for (r= [ 40, 147 ]){
447 translate([0,0, -10]) {
448 cube([ main_dia*3, main_dia * .53, 18], center=true);
452 // translate([ 50, 0, 0 ])
454 // strap_hoop_inside + strap_hoop_thick*2 + 1,
461 module ImplHeadCupTest(){ ////toplevel
469 // children(0) is to add, (1) subtract
472 cylinder(r=sm_outer_rad, h=sm_main_width);
473 StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
479 cylinder(r=sm_inner_rad, h=sm_main_width+2);
483 cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
488 module StrapMountBolt(l_delta){ ///toplevel
489 // positioned relative to smc_pos
490 translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
493 translate([ -sm_bolt_shaft/2-1, 0,0 ]){
494 rotate([0,90,0]) cylinder(r= sm_bolt_dia/2, h= sm_bolt_shaft+2);
496 translate([ -sm_bolt_shaft/2, 0,0 ])
498 cylinder($fn=6, r=smc_bolt_nut_dia/2,
499 h=smc_bolt_nut_eff_thick + l_delta);
500 translate([ sm_bolt_shaft/2, 0,0 ])
502 cylinder(r=sm_bolt_head_dia/2, h=sm_bolt_head_thick + l_delta);
506 module StrapMountProtrusion(half_x, max_y, cnr){
508 linear_extrude(height=sm_main_width, convexity=10){
510 for (m = [0,1]) mirror([m,0,0]) {
511 translate([-(half_x - cnr), max_y - cnr])
513 translate([-half_x, -sm_inner_rad])
521 module StrapMount(){ ////toplevel
524 StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
528 [0,0, sm_main_width] +
529 strap_hoop_thick * [ 0, 0.5, -1.0 ])
536 module CatchCoreProfile(){ ////toplevel
538 translate(cppB) circle(r= catch_knob_dia/2);
568 translate(cpp7) circle(r= catch_cr);
574 translate(cpp6) circle(catch_cr);
582 module CatchCore(){ /////toplevel
583 linear_extrude(height=catch_strap_thick, convexity=10)
586 translate(concat(cppB,[0])) hull(){
587 translate([0,0, catch_knob_height - catch_knob_dia/2])
588 sphere(r = catch_knob_dia/2);
589 cylinder(r = catch_knob_dia/2, h = 0.1);
593 module CatchPreDistort(){ /////toplevel
594 scale(100 / sm_inner_rad)
599 module CatchAssembly(){ /////toplevel
600 rotate([0,0, -0.5 * (cpp1[0] + cpp2[0]) / sm_inner_rad * 360/TAU])
601 translate([0,0, catch_strap_width])
602 scale(sm_inner_rad / 100)
603 import(str("poster-tube-lid,CatchPostDistort-fa",
611 translate([-200, -200, -200])
612 cube([400, 200, 400]);
617 module CatchDemo(){ /////toplevel
618 color("blue") translate([0,0,
623 translate([0,0,+side_height
628 module CatchDemoS(){ /////toplevel
629 color("blue") translate([0,0,
635 translate([0,0,+side_height
638 mirror([0,1,0]) translate([-250,33,0]) cube([500,500,500]);
642 cube([6.15, 2,2], center=true);
645 module CatchPinProfileDemo(){ /////toplevel
648 bayo_n[0] - bayo_e[0]);
649 color("blue") translate([-cpp2[0],
654 polygon(bayo_polygon, convexity=10);