filamenttrestle.scad

   1 // -*- C -*-
   2
   3 spoolwidth = 80; // fixme needs to be measured
   4 trestleheight = 80; // fixme needs to be checked
   5 trestlebase = 80; // fixme needs to be checked
   6
   7 include <doveclip.scad>
   8
   9 spoolwidthgap = 2;
  10 barrady = 5;
  11 barradz = 7;
  12 guidewidth = 3;
  13 guiderad = 20;
  14
  15 plugl = 12;
  16 plugwmin = 3;
  17 plugh = 10;
  18 plugslope = 0.5;
  19 plugwmax = plugwmin + plugh * plugslope * 2;
  20
  21 trestlelegw = 10;
  22 trestlebaseh = 10;
  23 trestleplugd = 1;
  24
  25 topcylthick = 3;
  26 topcylbasedepth = 4;
  27
  28 pinminh = 1.0;
  29 pinmaxh = 1.5;
  30 pinwidth = 3;
  31 pindh = 0.5;
  32 pindwidth = 1.5;
  33
  34 module Plug(d=0){
  35   a = -atan(plugslope);
  36   tdx = d * cos(a);
  37   tdy = d * sin(a);
  38   bdx = d / cos(a);
  39   translate([-d,0,0]) rotate([90,0,90]) linear_extrude(height=plugl+0.1+d*2){
  40     polygon([[-(plugwmin/2 + bdx),  0],
  41              [-(plugwmax/2 + tdx),  plugh + tdy],
  42              [+(plugwmax/2 + tdx),  plugh + tdy],
  43              [+(plugwmin/2 + bdx),  0]]);
  44   }
  45 }
  46
  47 module Bar(){
  48   spoolw = spoolwidth + spoolwidthgap*2;
  49   barz = barradz * 0.5;
  50   biggestw = spoolw + 50;
  51
  52   intersection(){
  53     for (mir=[0,1]) {
  54       mirror([mir,0,0]) {
  55         translate([0,0,barz]) {
  56           scale([1,barrady,barradz]) translate([-1,0,0])
  57             rotate([0,90,0]) cylinder(r=1, h=spoolw/2+2, $fn=30);
  58           translate([spoolw/2,0,0])
  59             rotate([0,90,0]) cylinder(r=guiderad, h=guidewidth, $fn=60);
  60         }
  61         translate([spoolw/2 + guidewidth, 0, 0])
  62           Plug();
  63       }
  64     }
  65     translate([-biggestw/2, -50, 0])
  66       cube([biggestw, 100, 100]);
  67   }
  68 }
  69
  70 module Trestle(){
  71   legang = atan2(trestlebase/2, trestleheight);
  72   eplen = sqrt(trestleheight*trestleheight + trestlebase*trestlebase*0.25);
  73   topcylw = plugwmax + topcylthick*2;
  74
  75   pinholewidth = pinwidth + pindwidth;
  76   pinholeminh = pinminh + pindh;
  77   pinholemaxh = pinmaxh + pindh;
  78
  79   difference(){
  80     union(){
  81       for (mir=[0,1]) {
  82         mirror([mir,0,0]) {
  83           rotate([0,0, -90-legang])
  84             ExtenderPillars(length=eplen+trestlelegw,
  85                             width=trestlelegw,
  86                             height=plugl,
  87                             baseweb=true);
  88
  89           translate([-trestlebase/2, -trestleheight, 0])
  90             cylinder(r=trestlelegw/2*1.2, h=plugl);
  91         }
  92       }
  93       translate([-topcylw/2, -topcylbasedepth, 0])
  94         cube([topcylw, topcylbasedepth + plugh + topcylthick, plugl]);
  95
  96       translate([-trestlebase/2, -trestleheight, 0])
  97         ExtenderPillars(length=trestlebase, width=trestlebaseh*2, height=plugl);
  98     }
  99     translate([-300, -trestleheight-50, -1])
 100       cube([600, 50, plugl+2]);
 101
 102     rotate([-90,-90,0])
 103       Plug(d=trestleplugd);
 104
 105     for (rot=[0,180]) {
 106       translate([0,0,plugl/2]) rotate([0,rot,0]) translate([0,0,-plugl/2]) {
 107         translate([0, plugh, (plugl - pinholewidth*2)/3])
 108 #       linear_extrude(height = pinholewidth){
 109           for (mir=[0,1]) {
 110             mirror([0,mir,0]) {
 111               polygon([[-(topcylw/2+0.1), -0.1],
 112                        [-(topcylw/2+0.1), pinholeminh],
 113                        [0,                pinholeminh],
 114                        [+(topcylw/2+0.1), pinholemaxh],
 115                        [+(topcylw/2+0.1), -0.1]]);
 116             }
 117           }
 118         }
 119       }
 120     }
 121   }
 122 }
 123
 124 //Bar();
 125 Trestle();
 126
 127 //Plug(d=1);
 128 //ExtenderPillars(80,12,8, baseweb=true);