4 // 3D design for filament spools to hold coils as supplied by Faberdashery
8 // Copyright 2012,2013,2016 Ian Jackson
10 // This work is free software: you can redistribute it and/or modify
11 // it under the terms of the GNU General Public License as published by
12 // the Free Software Foundation, either version 3 of the License, or
13 // (at your option) any later version.
15 // This work is distributed in the hope that it will be useful,
16 // but WITHOUT ANY WARRANTY; without even the implied warranty of
17 // MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
18 // GNU General Public License for more details.
20 // You should have received a copy of the GNU General Public License
21 // along with this work. If not, see <http://www.gnu.org/licenses/>
25 // Each spool is a hub with 3 or 4 arms. Each arm has a cup for
26 // holding the filament. The effective diameter can be adjusted by
27 // setting the cup into a different seat in the arm. The cups are
28 // held on with simple clips, so the filement coil can easily be
29 // removed and replaced.
31 // This file (and its includes) can generate:
33 // ===== Heavy duty 4-armed spool for 3mm x 100m coil =====
35 // A heavy duty 4-armed spool suitable for holding a 100m
36 // Faberdashery coil on the spool arm of a Lulzbot TAZ-5.
41 // And print following parts
44 // FilamentCup x 4 (or FilamentCupPair x 2)
45 // CupSecuringClip x 4
47 // You will also need 4 x M4 machine screws and nuts.
49 // ===== Light duty 3-armed spool for 3mm x <=30m coil =====
51 // A light duty 3-armed spool suitable for up to around 30m
52 // of Faberdashery 2.85mm PLA.
57 // And print following parts
60 // FilamentCup x 3 (or FilamentCup + FilamentCupPair)
61 // CupSecuringClip x 3
62 // TowerDoveClipPin x 6
64 // When assembling, insert one TowerDoveClipPin from each side,
65 // joining each ArmEnd to the Hub with two TowerDoveClipPins.
66 // Modest force with pliers is good to seat them properly.
68 // (note that the light duty and heavy duty CupSecuringClips
69 // are slightly different)
71 // ===== Notes regarding both the above spools =====
73 // When mounting either spool on the TAZ-5 spool arm, put the `pointy'
74 // end of the hub towards the printer - ie, put put the spool on
75 // `backwards'. This ensures that the spool's arms will clear the
78 // For the above, I generally used the Cura `Standard' PLA profile.
80 // ===== TAZ-5 feed tube adjustment kit =====
82 // With a TAZ-5 I recommend using this kit to improve the feed
87 // And print following parts
88 // FilamentGuideSpacer (ideally, at `high detail')
89 // FilamentGuideArmPrint (optional; `high detail' or `standard')
93 // from Aleph Objects - look here:
94 // http://download.lulzbot.com/TAZ/accessories/tool_heads/version_2/Dual_Extruder_v2/production_parts/stl/
96 // The spacer clips onto the filament guide tube holder arm, on the
97 // inside, with the pointy flanged end towards the filament guide
98 // tube. It stops the filament guide tube angle (and so the
99 // filament's natural pickup location) changing as the print head moves.
101 // The FilamentGuideArm[Print] is a replacement for the arm supplied
102 // with your TAZ-5. It's longer, so that the filament pickup point is
103 // closer to the middle of the coil. Use the t-nut_jig to stop the
104 // T-nuts in the aluminium channel from annoyingly sliding down to the
105 // bottom while you swap out the arm.
107 // (Faberdashery coils, and therefore both the above spools, have a
108 // larger diameter than the flat-walled spools often supplied by other
109 // vendors. And the spools above have individual arms rather than a
110 // continuous disc. If the filament `unhooks' from the arm, it can
111 // pull taught around the hub and stop feeding properly.)
113 // ===== Spool storage arm, for mounting on walls =====
115 // A storage arm suitable for screwing to walls, bookshelves,
116 // etc. (requires non-countersunk M4 screws); will hold two heavy duty
117 // spools each with a 100m coil.
122 // And print one of these, according to taste
126 // NB that the `light duty' version of this is shorter and
127 // will only take two `light duty' spools.
129 // For the above, I used the Cura `High detail' PLA profile because
130 // I wanted it pretty, but the `Standard' profile should do fine.
132 // ===== Spools for 1.75mm filament =====
134 // Spool (in many parts) for handing 1.75mm filament, printable
135 // on, and with parts for mounting on, a Reprappro Huxley.
138 fdia=2.85; // or 1.75
139 lightduty=false; // or true
145 function selsz(sm,lt,lg) = fdia < 2 ? sm : lightduty ? lt : lg;
146 function usedove() = selsz(true,true,false);
148 num_arms = selsz(3,3,4);
150 channelslop=selsz(slop,0.75,slop);
153 hubeffrad = selsz(30, 82, 40);
154 hubbigrad = selsz(20, 38, 38);
155 hublwidth = selsz(3, 2.5, 4);
158 hubaxlerad = selsz(5, 28/2, 28/2);
159 totalheightfromtower = 240;
160 axletowerfudgebend = 0;
161 axleaxlefudgebend = 3;
166 prongthick=selsz(5,4,5);
167 prongwidth=selsz(5,4,5);
169 prongribheight=selsz(0,0,4);
172 ratchettoothheight=5;
173 ratchettoothsmoothr=1;
174 ratchettoothslope=0.75;
176 cupwidth=selsz(40,25,50);
177 cupheight=selsz(55,25,55);
179 cupstrong_dx=selsz(0,0,-10);
190 stalklength=selsz(35,25,55);
195 overclipcupnextgap=selsz(20,15,20);
197 hubaxlelen = selsz(25, 62.5, 77.5);
200 overclipsmaller=-2.5;
207 armendwallthick=selsz(2.5, 1.8, 2.5);
208 armendbasethick=selsz(1.2, 1.2, 1.2);
210 numbers_relief = 0.7;
211 numbers_tick_len = 8;
212 numbers_tick_width = 0.75;
213 numbers_tick_linespc = 1.0;
214 numbers_height_allow = 8;
216 axlehorizoffset = 12.5;
217 axlevertheight = 100;
226 washerthinthick = 0.8;
227 washerverythinthick = 0.4;
228 washerrad = hubaxlerad + 7.5;
229 frictionwasherarmwidth = 3;
230 frictionwasherextrapush = 1.0;
232 ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
234 nondove_armhole_x = 32;
235 nondove_armhole_hole = 4 + 0.8;
236 nondove_armhole_support = 7;
237 nondove_armhole_wall = 3.2;
238 nondove_armhole_slop = 0.5;
239 nondove_armhole_slop_x = 0.5;
241 nondove_armbase = nondove_armhole_x + nondove_armhole_hole/2 +
242 nondove_armhole_support;
243 echo(nondove_armbase);
245 include <doveclip.scad>
246 include <cliphook.scad>
247 include <filamentteeth.scad>
248 include <axlepin.scad>
250 hub_clip_baseextend = (hubeffrad - DoveClip_depth()
251 - hubbigrad + hublwidth);
253 real_exteffrad = selsz(exteffrad + hub_clip_baseextend,
254 hubeffrad + DoveClip_depth(),
255 hubeffrad + nondove_armbase);
257 channelwidth = prongthick + channelslop;
258 channeldepth = prongwidth + ratchettoothheight;
259 totalwidth = armendwallthick*2 + channelwidth;
260 totalheight = channeldepth + armendbasethick;
261 stalkwidth = prongwidth + prongstalkxwidth;
265 module ArmEnd(length=armend_length){ ////toplevel
267 translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
269 DoveClipPairBase(h=doveclipheight);
273 translate([1, -armendwallthick, -armendbasethick])
275 cube([nondove_armbase+1, totalwidth, totalheight]);
276 translate([-nondove_armbase + nondove_armhole_x,
277 -armendwallthick + totalwidth/2,
278 -armendbasethick -1])
279 cylinder(r= nondove_armhole_hole/2, h=totalheight+2, $fn=10);
283 for (otherside=[0,1]) {
284 for (circum = [300:100:1500]) {
285 assign(rad = circum / tau)
286 assign(fn = str("filamentspool-number-n",circum,".dxf"))
287 assign(rotateoffset = [0, totalwidth/2, 0])
288 assign(xlen = rad - real_exteffrad) {
289 if (xlen >= numbers_tick_width/2
290 + (otherside ? numbers_height_allow : 0) &&
291 xlen <= length - (otherside ? 0 : numbers_height_allow))
292 translate([xlen, -armendwallthick,
293 -armendbasethick + (totalheight - numbers_tick_len)/2])
294 translate(rotateoffset)
295 rotate([0,0, otherside*180])
296 translate(-rotateoffset){
297 translate([-numbers_tick_width/2, -1, 0])
298 cube([numbers_tick_width, numbers_relief+1, numbers_tick_len]);
299 translate([numbers_tick_width/2 + numbers_tick_linespc,
304 linear_extrude(height= numbers_relief+1)
305 // scale(templatescale)
306 import(file=fn, convexity=100);
313 translate([0, -armendwallthick, -armendbasethick])
314 cube([length, totalwidth, totalheight]);
315 translate([-1, 0, 0])
316 cube([length+1 - ratchettooth, channelwidth, channeldepth+1]);
317 translate([-1, 0, ratchettoothheight])
318 cube([length+2, channelwidth, channeldepth+1]);
320 for (dx = [0 : ratchetstep : length - ratchetstep]) translate([dx,0,0]) {
321 translate([ratchettoothsmoothr+0.5, armendwallthick/2, 0]) minkowski(){
323 cylinder($fn=20, r=ratchettoothsmoothr, h=armendwallthick);
324 multmatrix([ [ 1, 0, ratchettoothslope, 0 ],
328 cube([ratchettooth - ratchettoothsmoothr*2,
329 channelwidth, ratchettoothheight - ratchettoothsmoothr]);
334 module FilamentCupHandle(){
335 pawlusewidth = ratchetpawl-ratchettoothsmoothr*2;
337 cube([stalklength, stalkwidth, prongthick]);
338 translate([stalklength, stalkwidth/2, 0])
339 cylinder(r=stalkwidth/2, h=prongthick, $fn=20);
340 translate([ratchettoothsmoothr, stalkwidth, 0]) {
342 cylinder($fn=20,r=ratchettoothsmoothr, h=1);
343 multmatrix([ [ 1, -ratchettoothslope, 0, 0 ],
348 ratchettoothheight - ratchettoothsmoothr,
355 module FilamentCupCup(){
356 for (my=[0,1]) mirror([0,my,0]) {
357 translate([0, cupwidth/2, 0])
358 cube([cupheight + prongwidth, prongwidth, prongthick]);
362 module FilamentCup() { ////toplevel
366 dy = cupwidth/2 + gapy + overclipcupgap;
367 baselen = dy+cupwidth/2;
369 translate([0, dy, 0])
371 cube([prongwidth, baselen+1, prongthick]);
373 translate([cupstrong_dx, prongwidth, 0]) {
374 cube([prongwidth, baselen-prongwidth, prongthick]);
375 for (y = [0, .33, .67, 1])
376 translate([0, (baselen - prongwidth) * y, 0])
377 cube([-cupstrong_dx + 1, prongwidth, prongthick]);
379 if (cupstrong_dx != 0) {
381 translate([-prongwidth*.55, -prongwidth*2.1, 0])
382 cube([prongwidth*(2.65), prongwidth*4.2, prongthick]);
385 translate([0, -0.2, 0])
386 cube([prongribwidth, baselen, prongthick + prongribheight]);
388 if (prongribheight > 0) {
389 translate([-prongwidth, baselen, 0])
390 cube([cupheight/2, prongwidth + prongribheight, prongribwidth]);
393 midrad = cupwidth/2 + prongwidth/2;
395 propshift = stalklength - overclipdepth - prongthick + propxshift;
396 proptaken = propshift;
397 echo(midrad, propshift, proptaken);
399 translate([propshift, -1, 0]) {
400 // something is wrong with the y calculation
405 for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
406 translate([cupstrong_dx, y + prongwidth, 0])
407 rotate([0,0, 102 + fdia])
408 FilamentTeeth(fdia=fdia, h=teethh);
410 for (x = [-0.3, -1.3]) {
411 translate([cupheight + overclipcupnextgap*x, baselen + prongwidth, 0])
412 rotate([0,0, 12 + fdia])
413 FilamentTeeth(fdia=fdia, h=teethh);
417 module CupSecuringClipSolid(w,d,h1,h2){
418 rotate([0,-90,0]) translate([0,-h1/2,-w/2]) linear_extrude(height=w) {
419 polygon(points=[[0,0], [d,0], [d,h2], [0,h1]]);
423 module CupSecuringClipSolidSmooth(xrad=0, xdepth=0){
424 hbase = totalheight + prongstalkxwidth - overcliproundr*2;
426 CupSecuringClipSolid(w=totalwidth,
427 d=overclipdepth + xdepth,
428 h1=hbase - overclipsmaller,
429 h2=hbase + overclipbigger);
430 cylinder($fn=20, h=0.01, r=overcliproundr+xrad);
434 module CupSecuringClip(){ ////toplevel
435 wingswidth = wingspoke*2 + overclipthick*2 + overcliproundr*2 + totalwidth;
438 CupSecuringClipSolidSmooth(xrad=overclipthick, xdepth=0);
439 translate([-wingswidth/2, -wingsize/2, 0])
440 cube([wingswidth, wingsize, wingthick]);
441 translate([-wingsize/2, -wingswidth/2, 0])
442 cube([wingsize, wingswidth, wingthick]);
444 translate([0,0,-0.1])
445 CupSecuringClipSolidSmooth(xrad=0, xdepth=0.2);
449 module ArmDoveClipPin(){ ////toplevel
450 DoveClipPin(h=doveclipheight);
453 module TowerDoveClipPin(){ ////toplevel
454 DoveClipPin(h=towercliph/2);
457 module Hub(){ ////toplevel
458 axlerad = hubaxlerad + slop;
459 xmin = axlerad+hublwidth/2;
460 xmax = hubbigrad-hublwidth/2;
461 hole = hubeffrad - hubbigrad - DoveClip_depth() - hublwidth*2;
462 holewidth = DoveClipPairSane_width() - hubstemwidth*2;
463 nondove_allwidth = nondove_armhole_wall*2 + totalwidth;
467 cylinder($fn=60, h=hublthick, r=hubbigrad);
469 cylinder($fn=30, h=hublthick+2, r=(hubbigrad-hublwidth));
471 cylinder(h=hubaxlelen, r=axlerad+hublwidth);
472 for (ang=[0 : 360/num_arms : 359])
476 translate([hubeffrad,0,0])
477 DoveClipPairSane(h=doveclipheight,
478 baseextend = hub_clip_baseextend);
479 if (hole>hublwidth && holewidth > 2) {
480 translate([hubbigrad + hublwidth, -holewidth/2, -1])
481 cube([hole, holewidth, hublthick+2]);
489 cube([hubeffrad + nondove_armhole_x
490 + nondove_armhole_hole/2 + nondove_armhole_support,
492 nondove_armhole_wall + totalheight]);
493 translate([hubeffrad - nondove_armhole_slop_x,
495 + nondove_armhole_wall - nondove_armhole_slop,
496 nondove_armhole_wall])
497 cube([nondove_armhole_x + 50,
498 totalwidth + nondove_armhole_slop*2,
500 translate([hubeffrad + nondove_armhole_x, 0, -20])
501 cylinder(r= nondove_armhole_hole/2, h=50, $fn=10);
505 for (ang = [0 : 180/num_arms : 359])
506 rotate([0,0,ang]) rotate([90,0,0]) {
507 translate([0,0,-hublwidth/2])
508 linear_extrude(height=hublwidth)
509 polygon([[xmin,0.05], [xmax,0.05],
510 [xmax,hublthick-0.2], [xmin, hubaxlelen-0.2]]);
513 translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
517 module ArmExtender(){ ////toplevel
518 DoveClipExtender(length=exteffrad-hubeffrad,
523 module FsAxlePin(){ ////toplevel
524 AxlePin(hubaxlerad, washerrad*2, axlepinrad, axlepintabrad, slop);
527 module Axle(){ ////toplevel
528 pillarswidth = DoveClipPairSane_width(towerclipcount);
530 rotate([0,0, -( axleaxlefudgebend + atan(slop/hubaxlelen) ) ])
531 translate([-axlehorizoffset, -axlevertheight, 0]) {
532 rotate([0,0,-axletowerfudgebend])
534 DoveClipPairSane(h=towercliph, count=towerclipcount, baseextend=3);
535 translate([0, DoveClip_depth(), 0])
537 ExtenderPillars(axlevertheight - DoveClip_depth(),
538 pillarswidth, towercliph,
539 pillarw=towerpillarw);
542 axleclearlen = hubaxlelen + slop*4 + washerthick*2 + axlepadlen;
543 axlerad = hubaxlerad-slop;
544 bump = axlerad * 0.2;
545 shift = axlerad-bump;
549 translate([0, 0, shift]) {
552 translate([-1, 0, 0])
556 h = 1 + axleclearlen + axlepinrad*2 + 2);
557 mirror([1,0,0]) rotate([0,90,0])
558 cylinder(r = axlerad*1.75, h = 3);
561 translate([axlehorizoffset - pillarswidth/2, 0, 0])
564 r = towercliph - shift,
566 translate([-50, -joinbelowallow, -50])
567 cube([100, joinbelowallow+50, 100]);
571 translate([axleclearlen + axlepinrad/2, 0, -25])
572 cylinder(r = axlepinrad + slop, h=50);
575 translate([-50,-50,0]) cube([100,100,100]);
579 module washer(thick){
580 Washer(hubaxlerad, washerrad, thick, slop);
583 module AxleWasher(){ ////toplevel
584 washer(thick=washerthick);
587 module AxleThinWasher(){ ////toplevel
588 washer(thick=washerthinthick);
591 module AxleVeryThinWasher(){ ////toplevel
592 washer(thick=washerverythinthick);
595 module AxleFrictionWasher(){ ////toplevel
597 cylinder(h=washerthick, r=washerrad);
598 translate([0,0,-1]) cylinder(h=washerthick+2, r=hubaxlerad+slop);
601 frarmw = frictionwasherarmwidth;
602 frarmpawlr = hublwidth;
603 frarmpawlpush = slop*4 + frictionwasherextrapush;
604 for (ang=[0,180]) rotate([0,0,ang]) {
605 translate([washerrad-1, -frarmw/2, 0])
606 cube([frarmr - washerrad + 1, frarmw, washerthick]);
608 translate([frarmr - frarmpawlr, -50, 0])
609 cube([frarmpawlr, 100, 50]);
611 cylinder(h = 50, r = frarmpawlpush, $fn=36);
616 module TowerExtender(){ ////toplevel
617 l = totalheightfromtower - axlevertheight;
618 echo("TowerExtender",l);
619 DoveClipExtender(length = l,
620 ha = towercliph, hb = towercliph,
621 counta = towerclipcount, countb = towerclipcount,
622 pillarw = towerpillarw);
625 module FilamentCupPair(){ ////toplevel
627 translate([cupheight + prongthick*3,
630 rotate([0,0,180]) FilamentCup();
633 //----- storarm -----
636 storarm_hookheight = 5;
638 storarm_axleslop = 4;
641 storarm_base_h = 100;
643 storarm_base_mind = 2;
645 storarm_cope_hubaxle_mk1 = true;
647 storarm_screw_hole = 4;
648 storarm_screw_hole_slop = 0.5;
649 storarm_besides_hole = 4;
651 storarm_under_hole = 5;
652 storarm_screw_hole_head = 8.8;
653 storarm_screw_hole_head_slop = 1.5;
657 storarm_axlerad = hubaxlerad - storarm_axleslop;
658 storarm_mainlen = hubaxlelen*2 + storarm_axleslop
659 + (storarm_cope_hubaxle_mk1 ? 10 : 0);
660 storarm_totlen = storarm_mainlen + storarm_hooklen;
662 storarm_mid_off_y = storarm_axlerad;
664 storarm_base_off_y = storarm_mid_off_y + storarm_base_h/2;
666 module StorageArmDiagPartSide(xmin, xmax){
668 yuse = storarm_thick/2;
671 translate([xmin-1, -storarm_axlerad, storarm_thick/2])
673 cylinder(r=storarm_axlerad, h=xsz+2, $fn=60);
674 translate([xmin, -yuse, 0])
675 cube([xsz, yuse, storarm_thick]);
679 module StorageArmDiagPart(xmin, xmax, shear, adjbot){
681 StorageArmDiagPartSide(xmin,xmax);
683 multmatrix([[1,0,0,0],
687 translate([0, -storarm_axlerad*2 + adjbot, 0])
689 StorageArmDiagPartSide(xmin,xmax);
693 module StorageArmBaseTemplate(){
694 square([storarm_base_w, storarm_base_h]);
697 module StorageArmAtMountingHoles(){
698 bes = storarm_besides_hole + storarm_screw_hole;
701 x1 = storarm_base_w-bes;
702 y1 = storarm_base_h - bes;
709 translate([pos[0] - storarm_base_w,
710 pos[1] - storarm_base_off_y, -storarm_base_d])
715 module StorageArmRight(){ ////toplevel
716 shear = storarm_hookheight / (storarm_mainlen/2);
718 StorageArmDiagPart(-1, storarm_mainlen/2+1, shear, 0);
719 StorageArmDiagPart(storarm_mainlen/2-1, storarm_mainlen+1, shear/2,
720 storarm_hookheight/2);
722 translate([0, storarm_hookheight, 0])
723 StorageArmDiagPart(storarm_mainlen, storarm_totlen,
724 shear/2, -storarm_hookheight/2);
729 translate([-storarm_base_d, -storarm_base_off_y, storarm_base_w])
731 linear_extrude(height=storarm_base_mind)
732 StorageArmBaseTemplate();
733 StorageArmDiagPart(-1, 0, shear, 0);
735 StorageArmAtMountingHoles(){
736 cylinder(r= storarm_screw_hole_head/2,
740 StorageArmAtMountingHoles(){
742 cylinder(r= (storarm_screw_hole + storarm_screw_hole_slop)/2 ,
744 translate([0,0,storarm_under_hole])
745 cylinder(r= (storarm_screw_hole_head + storarm_screw_hole_head_slop)/2,
751 module StorageArmLeft(){ ////toplevel
752 mirror([1,0,0]) StorageArmRight();
755 module StorArmHoleTest(){ ////toplevel
756 sz = storarm_screw_hole_head + storarm_besides_hole*2;
759 translate([-50, -storarm_base_off_y, -1])
760 cube([100, sz, sz+1]);
765 //----- filament guide spacer -----
768 guide_armwidth = 10.2;
769 guide_armcorelen = 25.0;
770 guide_clipcirclethick = 10.0;
772 guidefilclip_outerdia = 22.8;
774 guidespacer_armslop = 0.75;
775 guidespacer_armlenslop = 1.05;
777 guidespacer_prongprotrude = 4;
778 guidespacer_thick = 1.6;
782 guidespacer_armdia = guide_armdia + guidespacer_armslop;
783 guidespacer_armwidth = guide_armwidth + guidespacer_armslop;
784 guidespacer_len = guide_armcorelen - guide_clipcirclethick
785 + guidespacer_armlenslop;
787 guidespacer_wingheight = (guidefilclip_outerdia - guidespacer_armdia)/2;
789 module FilamentGuideArmTemplate(extra=0){
791 circle(r= (guidespacer_armdia/2) + extra);
792 square(center=true, [guidespacer_armwidth+extra*2,
793 guidespacer_armdia + extra*2 + 10]);
797 module FilamentGuideSpacerInnerTemplate(){
798 FilamentGuideArmTemplate();
799 translate([0, -guidespacer_armdia/2])
800 square(center=true, [guidespacer_armwidth - guidespacer_prongprotrude,
801 guidespacer_armdia]);
804 module FilamentGuideSpacer(){ ////toplevel
807 linear_extrude(height= guidespacer_len)
808 FilamentGuideArmTemplate(extra= guidespacer_thick);
809 for (angle=[26, 60]) {
812 rotate([0,0,angle]) {
814 for (t=[[0, guidespacer_wingheight],
815 [guidespacer_len-1, -guidespacer_wingheight]])
816 translate([0,0, t[0] + 0.5])
817 cube([guidespacer_thick, guidespacer_armdia + t[1]*2,
827 linear_extrude(height= guidespacer_len+5)
828 FilamentGuideSpacerInnerTemplate();
833 //----- replacement filament guide arm for TAZ-5 -----
835 guidearm_armslop = 0.25;
836 guidearm_armlenslop = 0.25;
838 guidearm_hookprotr = 3;
839 guidearm_hookprotrflat = 1;
840 guidearm_hookslope = 0.3;
842 guidearm_totallen = 60;
844 guidearm_screwplatesz = 12;
845 guidearm_screwplateth = 4;
846 guidearm_screwplatewd = 15;
847 guidearm_screwhole = 5 + 0.5;
849 guidearm_bendlen = 40;
850 guidearm_bendslot = 4.5;
852 guidearm_stopthick = 4;
853 guidearm_protrslop = 1.0;
857 guidearm_armdia = guide_armdia - guidearm_armslop;
858 guidearm_armwidth = guide_armwidth - guidearm_armslop;
859 guidearm_armcorelen = guide_armcorelen + guidearm_armlenslop;
861 guidearm_base_z0 = -(guidearm_totallen - guidearm_armcorelen);
863 guidearm_realbendlen = min(guidearm_bendlen,
864 guidearm_totallen - guidearm_screwplateth - 0.1);
865 guidearm_slopelen = guidearm_hookprotr/guidearm_hookslope;
867 module FilamentGuideArmStop(h){
869 translate([ts * guidearm_hookprotr, 0,0])
870 cylinder(r=guidearm_armdia/2, h, $fn=80);
874 module FilamentGuideArmShaftPositive(){
875 r = guidearm_armdia/2;
877 translate([0,0, guidearm_base_z0+1])
878 cylinder(r=r, h= guidearm_totallen, $fn=80);
879 translate([0,0, guidearm_armcorelen]){
881 FilamentGuideArmStop(guidearm_hookprotrflat);
882 translate([0,0, guidearm_slopelen])
883 cylinder(r=r, h=guidearm_hookprotrflat, $fn=80);
887 FilamentGuideArmStop(guidearm_stopthick);
890 module FilamentGuideArmBase(){
892 (guidearm_screwplatewd - guidearm_armwidth)/2,
895 translate([0,0, guidearm_screwplateth/2])
897 [guidearm_armdia + guidearm_screwplatesz*2,
898 guidearm_screwplatewd,
899 guidearm_screwplateth]);
901 translate([ts * (guidearm_armdia/2 + guidearm_screwplatesz/2),
904 cylinder(r= guidearm_screwhole/2, h=40, $fn=20);
910 module FilamentGuideArm(){ ///toplevel
913 FilamentGuideArmShaftPositive();
914 translate([-guidearm_bendslot/2,
916 -guidearm_realbendlen + guidearm_armcorelen])
917 cube([guidearm_bendslot,
919 guidearm_realbendlen + 100]);
921 for (zx=[ [ 0, guidearm_bendslot ],
922 [ guidearm_armcorelen + guidearm_slopelen,
923 guidearm_hookprotr*2 + guidearm_protrslop ]
925 translate([-zx[1]/2, -50, zx[0]])
926 cube([zx[1], 100, 1]);
933 guidearm_totallen*3]);
935 FilamentGuideArmBase();
938 module FilamentGuideArmPrint(){ ////toplevel
943 module Demo(){ ////toplevel
944 translate([-real_exteffrad,-20,0]) Hub();
946 translate([ratchettooth*2, 30, 0]) FilamentCup();
947 if (selsz(true,false,false)) {
948 translate([-exteffrad + hubeffrad - hub_clip_baseextend, -10, 0])
962 //AxleFrictionWasher();
965 //FilamentGuideSpacer();
966 //FilamentGuideArm();
967 //FilamentGuideArmPrint();