fairphone-case.scad

   1 // -*- C -*-
   2
   3 phone_height = 146.5;
   4 phone_width = 76.75;
   5
   6 phone_cnr_rad = 4.0;
   7
   8 phone_edge_thick = 9.0;
   9 phone_total_thick = 12.0;
  10 phone_backside_slope = 1.0; // larger means shallower
  11
  12 case_th_bottom = 2;
  13 case_th_lid = 2;
  14 case_th_side = 2;
  15 case_th_lip = 1.2;
  16
  17 case_lip = 2;
  18
  19 $fa = 5;
  20 $fs = 0.1;
  21
  22 // calculated
  23
  24 phone_backside_slope_thick = phone_total_thick - phone_edge_thick;
  25
  26 //lid_lip_overlap_width xxx bad name = ;
  27 //lid_lip_inner_slope = [ 5, 5 ]; // xxx
  28
  29 epp0 = [0,0];
  30 epp1 = [0, -phone_edge_thick];
  31 epp2 = epp1 + phone_backside_slope_thick * [ phone_backside_slope, -1 ];
  32 epp3 = epp2 + [10, 0];
  33 epp4 = epp0 - [1,0] * (case_th_side - case_th_lip);
  34 epp5 = epp0 + [1,0] * case_lip;
  35 epp6 = epp5 + [0,1] * case_th_lip;
  36
  37 module rectfromto(a,b) { translate(a) square(b - a); }
  38 module circleat(c,r) { translate(c) circle(r); }
  39
  40 module EdgeProfile(){
  41   difference(){
  42     hull(){
  43       circleat(epp3, r=case_th_bottom);
  44       circleat(epp2, r=case_th_bottom);
  45       circleat(epp1, r=case_th_side);
  46       circleat(epp4, r=case_th_lip);
  47       rectfromto(epp0, epp6);
  48     }
  49     polygon([ epp6 + [10,10],
  50               epp6 + [0,10],
  51               epp5,
  52               epp0,
  53               epp1,
  54               epp2,
  55               epp3 + [10,0] ]);
  56   }
  57 }
  58
  59 module CaseBase_rhsflip(rhs) {
  60   translate([phone_width/2, 0, 0])
  61     mirror([rhs,0,0])
  62     translate([-phone_width/2, 0, 0])
  63     children();
  64 }
  65
  66 module CaseBase_botflip(bot) {
  67   translate([0, -phone_height/2, 0])
  68     mirror([0, bot, 0])
  69     translate([0, phone_height/2, 0])
  70     children();
  71 }
  72
  73 module CaseBase(){
  74   for (rhs=[0,1]) {
  75     CaseBase_rhsflip(rhs){
  76       translate([0, -phone_cnr_rad, 0])
  77         rotate([90,0,0])
  78         linear_extrude(height = phone_height - phone_cnr_rad*2)
  79         EdgeProfile();
  80     }
  81   }
  82   for (rhs=[0,1]) {
  83     CaseBase_rhsflip(rhs){
  84       translate([+1,-1] * phone_cnr_rad)
  85         intersection(){
  86           rotate_extrude()
  87             intersection(){
  88               mirror([1,0,0])
  89                 translate([-1,0] * phone_cnr_rad)
  90                 EdgeProfile();
  91               rectfromto([0,-20],[10,20]);
  92             }
  93           translate([-10, 0, -20] + 0.01 * [+1,-1, 0] )
  94             cube([10,10,40]);
  95         }
  96     }
  97   }
  98   for (bot=[0,1]) {
  99     CaseBase_botflip(bot){
 100       translate([ phone_width - phone_cnr_rad, 0,0 ])
 101         rotate([90,0,-90])
 102         linear_extrude(height = phone_width - phone_cnr_rad*2)
 103         EdgeProfile();
 104     }
 105   }
 106 }
 107
 108 //EdgeProfile();
 109 CaseBase();