Cura/util/sliceEngine.py

   1 import subprocess
   2 import time
   3 import numpy
   4 import os
   5 import warnings
   6 import threading
   7 import traceback
   8 import platform
   9 import sys
  10
  11 from Cura.util import profile
  12
  13 def getEngineFilename():
  14         if platform.system() == 'Windows':
  15                 if os.path.exists('C:/Software/Cura_SteamEngine/_bin/Release/Cura_SteamEngine.exe'):
  16                         return 'C:/Software/Cura_SteamEngine/_bin/Release/Cura_SteamEngine.exe'
  17                 return os.path.abspath(os.path.join(os.path.dirname(__file__), '../..', 'SteamEngine.exe'))
  18         if hasattr(sys, 'frozen'):
  19                 return os.path.abspath(os.path.join(os.path.dirname(__file__), '../../../../..', 'SteamEngine'))
  20         return os.path.abspath(os.path.join(os.path.dirname(__file__), '../..', 'SteamEngine'))
  21
  22 def getTempFilename():
  23         warnings.simplefilter('ignore')
  24         ret = os.tempnam(None, "Cura_Tmp")
  25         warnings.simplefilter('default')
  26         return ret
  27
  28 class Slicer(object):
  29         def __init__(self, progressCallback):
  30                 self._process = None
  31                 self._thread = None
  32                 self._callback = progressCallback
  33                 self._binaryStorageFilename = getTempFilename()
  34                 self._exportFilename = getTempFilename()
  35                 self._progressSteps = ['inset', 'skin', 'export']
  36                 self._objCount = 0
  37
  38         def cleanup(self):
  39                 self.abortSlicer()
  40                 try:
  41                         os.remove(self._binaryStorageFilename)
  42                 except:
  43                         pass
  44                 try:
  45                         os.remove(self._exportFilename)
  46                 except:
  47                         pass
  48
  49         def abortSlicer(self):
  50                 if self._process is not None:
  51                         try:
  52                                 self._process.terminate()
  53                         except:
  54                                 pass
  55                         self._thread.join()
  56
  57         def getGCodeFilename(self):
  58                 return self._exportFilename
  59
  60         def runSlicer(self, scene):
  61                 self.abortSlicer()
  62                 self._callback(0.0, False)
  63
  64                 commandList = [getEngineFilename(), '-vv']
  65                 for k, v in self._engineSettings().iteritems():
  66                         commandList += ['-s', '%s=%s' % (k, str(v))]
  67                 commandList += ['-o', self._exportFilename]
  68                 commandList += ['-b', self._binaryStorageFilename]
  69                 self._objCount = 0
  70                 with open(self._binaryStorageFilename, "wb") as f:
  71                         order = scene.printOrder()
  72                         if order is None:
  73                                 pos = numpy.array([profile.getPreferenceFloat('machine_width') * 1000 / 2, profile.getPreferenceFloat('machine_depth') * 1000 / 2])
  74                                 commandList += ['-s', 'posx=%d' % int(pos[0]), '-s', 'posy=%d' % int(pos[1])]
  75
  76                                 vertexTotal = 0
  77                                 for obj in scene.objects():
  78                                         if scene.checkPlatform(obj):
  79                                                 for mesh in obj._meshList:
  80                                                         vertexTotal += mesh.vertexCount
  81
  82                                 f.write(numpy.array([vertexTotal], numpy.int32).tostring())
  83                                 for obj in scene.objects():
  84                                         if scene.checkPlatform(obj):
  85                                                 for mesh in obj._meshList:
  86                                                         vertexes = (numpy.matrix(mesh.vertexes, copy = False) * numpy.matrix(obj._matrix, numpy.float32)).getA()
  87                                                         vertexes -= obj._drawOffset
  88                                                         vertexes += numpy.array([obj.getPosition()[0], obj.getPosition()[1], 0.0])
  89                                                         f.write(vertexes.tostring())
  90
  91                                 commandList += ['#']
  92                                 self._objCount = 1
  93                         else:
  94                                 for n in order:
  95                                         obj = scene.objects()[n]
  96                                         for mesh in obj._meshList:
  97                                                 f.write(numpy.array([mesh.vertexCount], numpy.int32).tostring())
  98                                                 f.write(mesh.vertexes.tostring())
  99                                         pos = obj.getPosition() * 1000
 100                                         pos += numpy.array([profile.getPreferenceFloat('machine_width') * 1000 / 2, profile.getPreferenceFloat('machine_depth') * 1000 / 2])
 101                                         commandList += ['-m', ','.join(map(str, obj._matrix.getA().flatten()))]
 102                                         commandList += ['-s', 'posx=%d' % int(pos[0]), '-s', 'posy=%d' % int(pos[1])]
 103                                         commandList += ['#' * len(obj._meshList)]
 104                                         self._objCount += 1
 105                 if self._objCount > 0:
 106                         print ' '.join(commandList)
 107                         try:
 108                                 self._process = self._runSliceProcess(commandList)
 109                                 self._thread = threading.Thread(target=self._watchProcess)
 110                                 self._thread.daemon = True
 111                                 self._thread.start()
 112                         except OSError:
 113                                 traceback.print_exc()
 114
 115         def _watchProcess(self):
 116                 self._callback(0.0, False)
 117                 line = self._process.stdout.readline()
 118                 objectNr = 0
 119                 while len(line):
 120                         line = line.strip()
 121                         if line.startswith('Progress:'):
 122                                 line = line.split(':')
 123                                 if line[1] == 'process':
 124                                         objectNr += 1
 125                                 elif line[1] in self._progressSteps:
 126                                         progressValue = float(line[2]) / float(line[3])
 127                                         progressValue /= len(self._progressSteps)
 128                                         progressValue += 1.0 / len(self._progressSteps) * self._progressSteps.index(line[1])
 129
 130                                         progressValue /= self._objCount
 131                                         progressValue += 1.0 / self._objCount * objectNr
 132                                         try:
 133                                                 self._callback(progressValue, False)
 134                                         except:
 135                                                 pass
 136                         else:
 137                                 print '#', line.strip()
 138                                 pass
 139                         line = self._process.stdout.readline()
 140                 for line in self._process.stderr:
 141                         print line.strip()
 142                 returnCode = self._process.wait()
 143                 print returnCode
 144                 try:
 145                         if returnCode == 0:
 146                                 self._callback(1.0, True)
 147                         else:
 148                                 self._callback(0.0, False)
 149                 except:
 150                         pass
 151                 self._process = None
 152
 153         def _engineSettings(self):
 154                 return {
 155                         'layerThickness': int(profile.getProfileSettingFloat('layer_height') * 1000),
 156                         'initialLayerThickness': int(profile.getProfileSettingFloat('bottom_thickness') * 1000),
 157                         'filamentDiameter': int(profile.getProfileSettingFloat('filament_diameter') * 1000),
 158                         'extrusionWidth': int(profile.calculateEdgeWidth() * 1000),
 159                         'insetCount': int(profile.calculateLineCount()),
 160                         'downSkinCount': int(profile.calculateSolidLayerCount()) if profile.getProfileSetting('solid_bottom') == 'True' else 0,
 161                         'upSkinCount': int(profile.calculateSolidLayerCount()) if profile.getProfileSetting('solid_top') == 'True' else 0,
 162                         'sparseInfillLineDistance': int(100 * profile.calculateEdgeWidth() * 1000 / profile.getProfileSettingFloat('fill_density')) if profile.getProfileSettingFloat('fill_density') > 0 else 9999999999,
 163                         'skirtDistance': int(profile.getProfileSettingFloat('skirt_gap') * 1000),
 164                         'skirtLineCount': int(profile.getProfileSettingFloat('skirt_line_count')),
 165                         'initialSpeedupLayers': int(4),
 166                         'initialLayerSpeed': int(profile.getProfileSettingFloat('bottom_layer_speed')),
 167                         'printSpeed': int(profile.getProfileSettingFloat('print_speed')),
 168                         'moveSpeed': int(profile.getProfileSettingFloat('travel_speed')),
 169                         'fanOnLayerNr': int(profile.getProfileSettingFloat('fan_layer')),
 170                         'supportAngle': int(-1) if profile.getProfileSetting('support') == 'None' else int(60),
 171                         'supportEverywhere': int(1) if profile.getProfileSetting('support') == 'Everywhere' else int(0),
 172                         'retractionAmount': int(profile.getProfileSettingFloat('retraction_amount') * 1000),
 173                         'retractionSpeed': int(profile.getProfileSettingFloat('retraction_speed')),
 174                         'objectSink': int(profile.getProfileSettingFloat('object_sink') * 1000),
 175                         'minimalLayerTime': int(profile.getProfileSettingFloat('cool_min_layer_time')),
 176                         'minimalFeedrate': int(profile.getProfileSettingFloat('cool_min_feedrate')),
 177                         'coolHeadLift': 1 if profile.getProfileSetting('cool_head_lift') == 'True' else 0
 178                 }
 179
 180         def _runSliceProcess(self, cmdList):
 181                 kwargs = {}
 182                 if subprocess.mswindows:
 183                         su = subprocess.STARTUPINFO()
 184                         su.dwFlags |= subprocess.STARTF_USESHOWWINDOW
 185                         su.wShowWindow = subprocess.SW_HIDE
 186                         kwargs['startupinfo'] = su
 187                         kwargs['creationflags'] = 0x00004000 #BELOW_NORMAL_PRIORITY_CLASS
 188                 return subprocess.Popen(cmdList, stdin=subprocess.PIPE, stdout=subprocess.PIPE, stderr=subprocess.PIPE, **kwargs)