sleepphone-cable-box: from v1, fix stalk base

[reprap-play.git] / sleepphone-cable-box.scad

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index 95fb6475ed972b6c766265f08746dd3f5a63e24f..385b678dbf368c08e7c11795d267a28f78548eb7 100644 (file)
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -3,10 +3,12 @@
 include <funcs.scad>
 
 wall = 0.75 * [1,1,1];
-phone = [ 76.40, 30.96, 6.26 ]; // includes socket
+phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
 
+button_dz = 1.35;
+
 button_dy_outer = 28.42;
 button_dy_inner = 19.05;
 button_dy_centre = 5.65;
@@ -21,7 +23,7 @@ led_dia = 4.4;
 plug_maxw = 10.95 + 0.35;
 plug_minw=   6.53 + 0.35;
 plug_sllen=  6.50;
-plug_totlen = 84.90; // to maxw, including phone
+plug_totlen = 84.90 - 1.5; // to maxw, including phone
 
 plug_h = 6.5;
 plug_tooth_h = 0.5;
@@ -50,7 +52,7 @@ plugkeeper_d_u = unitvector2d(
 
 module MainProfileInnerHalf(){
   p = phone + phone_slop;
-  pb = phone_button_z + phone_slop[2];
+  pb = p[2] + button_dz;
   polygon([[ -2,                 0    ],
           [ p[1]/2,             0    ],
           [ p[1]/2,             p[2] ],
@@ -65,13 +67,17 @@ module MainProfileInnerHalf(){
 
 module MainProfile(){
   p = phone + phone_slop;
-  for (m=[0,1]) mirror([m,0]) {
-      difference(){
-       translate([-1, -wall[2] ])
-         square([ p[1]/2 + wall[1] + 1, top_z + wall[2] ]);
+  difference(){
+    for (m=[0,1]) mirror([m,0]) {
+       minkowski(){
+         square(2 * [wall[1], wall[2]], center=true);
+         MainProfileInnerHalf();
+       }
+      }
+    for (m=[0,1]) mirror([m,0]) {
        MainProfileInnerHalf();
       }
-    }
+  }
 }
 
 module BoxMain(){
@@ -101,7 +107,7 @@ module PlugKeeperStalkProfile(){
   hull(){
     for (m=[0,1]) mirror([0,m,0]) PlugKeeperProfileHalf();
     translate([ plugkeeper_x_maxw + keeper_stalk_len, 0,0 ])
-      square([ 0.1, keeper_stalk_basewidth/2 ], center=true);
+      square([ 0.1, keeper_stalk_basewidth ], center=true);
   }
 }
 
@@ -139,6 +145,7 @@ module Box(){
   PlugKeeper();
 }
 
-//MainProfileInner();
+//MainProfileInnerHalf();
+//MainProfile();
 Box();