adafruit-powerboost: battery legend wip test

[reprap-play.git] / adafruit-powerboost-common.scad

diff --git a/adafruit-powerboost-common.scad b/adafruit-powerboost-common.scad
index c731c224062fb0e150f8b8e5e42a1e80129e9d54..84430a05edac938a8cd77dcb9250d226a40e62f7 100644 (file)
--- a/adafruit-powerboost-common.scad
+++ b/adafruit-powerboost-common.scad
@@ -36,6 +36,14 @@ psu_baffle_gap = 1.0 + 0.5;
 
 psu_y = +psu_sz[1]/2 + psu_usb_protr;
 
+psu_usba_v_apart = 7.0;
+psu_usba_v_from_edge = 4.86;
+psu_usba_v_space_below = 1.5;
+psu_usba_v_space_w = 1.7;
+psu_usba_v_space_l = 3.0;
+
+psu_test_ceil = 2.5;
+
 // ----- calculated -----
 
 psu_z = NutBox_h_base(psu_board_nutbox);
@@ -72,6 +80,19 @@ module PsuMountCornerExtrude(mx,my, plus_z=psu_board_support_z){
   }
 }
 
+module PsuUsbAVSpacePlan(){
+  for (x= [-1,+1] * psu_usba_v_apart/2) {
+    translate([x, -psu_usba_v_from_edge ]) {
+      hull(){
+       for (y= [-1,+1] * 0.5 * (psu_usba_v_space_l - psu_usba_v_space_w)) {
+         translate([0,y])
+           circle(r= psu_usba_v_space_w);
+       }
+      }
+    }
+  }
+}
+
 module PsuMountPositiveMain(){
   for (mx=[0,1]) {
     for (my=[0,1]) {
@@ -129,6 +150,9 @@ module PsuMountPositive(){
     translate([0, psu_board_nutbox_y, 0])
       rotate([0,0,180])
       NutBox(psu_board_nutbox, psu_z_down);
+    translate([0, psu_sz[1]/2, 0])
+      linextr(-psu_usba_v_space_below, +10)
+      PsuUsbAVSpacePlan();
   }
 }
 
@@ -149,6 +173,11 @@ module PsuClamp(){ ////toplevel
        mirror([1,0])
        translate([0,-20]) square(40);
     }
+    linextr(-10,10) {
+      rotate(-90)
+       translate([0, -psu_board_nutbox[0]/2])
+       PsuUsbAVSpacePlan();
+    }
   }
 }
 
@@ -159,7 +188,9 @@ module PsuLedWindowsPlan(){
   }
 }
 
-module PsuMountDemo(ceil = 2.5) { ////toplevel
+module PsuMountDemo() { ////toplevel
+  ceil = psu_test_ceil;
+
   translate([0, psu_y, psu_z]) {
     difference(){
       PsuMountPositive();
@@ -167,10 +198,15 @@ module PsuMountDemo(ceil = 2.5) { ////toplevel
        PsuLedWindowsPlan();
     }
     %PsuMountNegative();
+
     color("yellow") translate([0,0, -psu_z - ceil])
       linear_extrude(height=0.4, convexity=10)
       PsuLedWindowsPlan();
 
+    color("blue") translate([0,0, -psu_z - ceil])
+      linear_extrude(height=0.4, convexity=10)
+      PsuLedLegendsPlan();
+
     translate([0, psu_board_nutbox_y, 10])
       rotate([180,0,0])
       rotate([0,0,-90])
@@ -178,7 +214,8 @@ module PsuMountDemo(ceil = 2.5) { ////toplevel
   }
 }
 
-module PsuMountTest(ceil = 2.5) { ////toplevel
+module PsuMountTest() { ////toplevel
+  ceil = psu_test_ceil;
   $fs = 0.1;
   $fa = 3;
   difference(){
@@ -189,8 +226,8 @@ module PsuMountTest(ceil = 2.5) { ////toplevel
        linextr_x_yz(-(psu_sz[0]/2 + 5),
                     +(psu_sz[0]/2 + 5)){
          difference(){
-           rectfromto([-ceil, -ceil], [psu_sz[1] + 10, psu_z + 10]);
-           rectfromto([0,0], 400*[1,1]);
+           rectfromto([0, -ceil], [psu_sz[1] + 10, psu_z + 10]);
+           rectfromto([ceil,0], 400*[1,1]);
          }
        }
        translate([0, psu_y, psu_z]) {
@@ -204,3 +241,38 @@ module PsuMountTest(ceil = 2.5) { ////toplevel
     }
   }
 }
+
+psu_multicolour_gap = 0.075;
+psu_initial_layer_thick = 0.400;
+psu_initial_layer_width = 0.750;
+psu_window_ledge = 0.50; // each side
+
+module PsuMountTestFullLayerFrame(ix) {
+  sz = psu_sz*2 + [1,1]*psu_initial_layer_width*(3+ix);
+  translate([0, psu_y]) difference(){
+    square(center=true, sz + psu_multicolour_gap*2*[1,1]);
+    square(center=true, sz);
+  }
+}
+
+
+module PsuMountTestFullMain() { ////toplevel
+  ceil = psu_test_ceil;
+
+  linextr(0, psu_initial_layer_thick)
+    PsuMountTestFullLayerFrame(0);
+  
+  difference(){
+    translate([0,0, ceil])
+      PsuMountTest();
+
+    translate([0, psu_y, 0]) {
+      linextr(-1, psu_initial_layer_thick) {
+       offset(delta=psu_window_ledge + psu_multicolour_gap)
+         PsuLedWindowsPlan();
+       offset(delta=psu_multicolour_gap)
+         PsuLedLegendsPlan();
+      }
+    }
+  }
+}