4 include <commitid.scad>
24 interlock_fine = 0.66;
26 interlock_fine_slope = 1.0;
27 interlock_fine_lenslop = 1.0;
33 machine_rear_to_front = 85;
35 machine_rear_profile = [
51 machine_front_profile = [
66 cutout_l_end_y_front_slop = 0.5;
67 cutout_l_end_y_rear_slop = 0.5;
68 cutout_l_end_x_slop = 0.25;
71 cutout_l_end_y = machine_rear_to_front;
72 cutout_l_end_curve = 1;
73 cutout_l_end_y_total = cutout_l_end_y
74 + cutout_l_end_y_front_slop + cutout_l_end_y_rear_slop;
76 tile02_tr = [-250, 0];
79 cutout_tile01_y = 170 - 147 + cutout_l_end_y_front_slop;
80 cutout_tile11_x = cutout_l_end_x + cutout_l_end_curve;
81 cutout_tile11_y = cutout_l_end_y_total - cutout_tile01_y;
83 // front and rear curves
87 rearcurve_strt_len = 52;
89 rearcurve_z_slop = 0.75;
91 rearcurve_avoid_y = 35;
93 rearcurve_double_inrad = 26.10 + 8.04;
99 frontcurve_side_skew = 3.5 / 72;
100 frontcurve_avoid_y = 70;
101 frontcurve_z_slop = 0.75;
107 ply_edge_hole_dist = ply_edge_min + ply_hole_dia/2;
109 echo(str("HOLES IN PLY ctr dist from PLY edge = ", ply_edge_hole_dist));
111 hole_slop = (ply_hole_dia - post_dia)/2;
112 tile_hard_edge_hole_dist = ply_edge_hole_dist + hole_slop;
114 echo(str("HOLES IN PLY ctr dist from TILE HARD edge = ",
115 tile_hard_edge_hole_dist));
117 echo(str("HOLES IN PLY ctr dist from TILE ROUND edge = ",
118 tile_hard_edge_hole_dist + round_edge_rad));
120 thehd = [ tile_hard_edge_hole_dist, tile_hard_edge_hole_dist ];
122 thehd_tl = [ -thehd_tr[0], thehd_tr[1] ];
123 thehd_bl = -thehd_tr;
124 thehd_br = -thehd_tl;
126 tablet_z_slop = rearcurve_z_slop;
128 interlock_rad = interlock_dia/2;
129 interlock_negative_rad = interlock_rad + 0.125;
131 interlock_sq_adj = 0.2; // arbitrary
133 first_front = machine_front_profile[len(machine_front_profile)-1];
135 m4_define(`POST_TCROSSSZ',
136 `2*( tile_hard_edge_hole_dist - test_edge + 1 )')
141 cylinder(r= post_dia/2, h= tile_th + ply_th - post_shorter);
142 translate([0,0, tile_th]) {
143 cylinder(r= screw_big_dia/2, h= screw_big_len);
144 cylinder(r= screw_dia/2, h= ply_th, $fn=20);
148 translate([0,0, tile_th/2]) {
149 cube([post_dia, POST_TCROSSSZ, tile_th], center=true);
150 cube([POST_TCROSSSZ, post_dia, tile_th], center=true);
156 module Posts(posts) {
158 translate(concat(p, [0]))
163 module TileBase(botleft, topright){
164 size = topright - botleft;
165 botleft_post = botleft + thehd_tr;
166 topright_post = topright + thehd_bl;
169 translate(concat(botleft, [0]))
170 cube(concat(size, [tile_th]));
172 cidsz = topright_post-botleft_post
173 + [-post_dia,-post_dia]
175 cidszr = [ min(cidsz[0],50), min(cidsz[1],50) ];
176 echo("CID",cidsz,cidszr);
177 translate( concat(botleft_post, [ -tile_th ])
178 + 0.5 * [ post_dia, post_dia, 0 ]
179 + 0.5 * concat( cidsz - cidszr, [ 0 ]) )
180 Commitid_BestCount_M(cidszr);
183 crossoff = tile_hard_edge_hole_dist + POST_TCROSSSZ/2;
184 cidsz = [ thehd[0], size[1] - 2*crossoff ];
185 cidszr = [ cidsz[0], min(cidsz[1], 50) ];
188 translate(concat(botleft + [test_edge,test_edge], [test_tile_th]))
189 cube(concat(size - [test_edge,test_edge]*2, [tile_th]));
190 translate(concat(botleft_post, [-1]))
191 cube(concat(topright_post-botleft_post, [tile_th+2]));
193 shufflesz = max(test_edge, tile_hard_edge_hole_dist)*2;
196 cube(shufflesz, center=true);
203 m4_dnl INREFFRAME(left_cnr, right_cnr, morevars) { body; }
204 m4_define(`INREFFRAME',`
205 length_vec = ($2) - ($1);
206 length = dist2d([0,0], length_vec);
207 length_uvec = length_vec / length;
208 ortho_uvec = [ -length_uvec[1], length_uvec[0] ];
209 m = [ [ length_uvec[0], ortho_uvec[0], 0, ($1)[0], ],
210 [ length_uvec[1], ortho_uvec[1], 0, ($1)[1], ],
217 m4_dnl INREFFRAME(left_cnr, right_cnr, morevars)
218 m4_dnl INREFFRAME_EDGE { body; }
219 m4_define(`INREFFRAME_EDGE',`
220 translate([0,0, -round_edge_rad])
223 module RoundEdge(left_cnr, right_cnr) {
224 INREFFRAME(left_cnr, right_cnr)
228 cylinder(r= round_edge_rad, h= length, $fn=50);
229 translate([-1, 0, -20])
230 cube([length+2, 20, 20]);
235 module RoundCornerCut(ci) {
236 // ci should be [this_cnr, right_cnr]
237 // where right_cnr is to the right (ie, anticlockwise)
240 offr= round_cnr_rad - round_edge_rad;
241 INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
243 cube(offr*2 - 0.1, center=true);
244 translate([offr, offr, 0])
245 cylinder(center=true, h=20, r= offr);
250 module RoundCornerAdd(ci) {
253 bigr = round_cnr_rad - round_edge_rad;
254 INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
256 cube(bigr*2 + 0.1, center=true);
257 translate([bigr, bigr, 0])
258 rotate_extrude(convexity=10, $fn=50)
261 circle(r= round_edge_rad, $fn=50);
269 module InterlockLobePlan(negative) {
270 r = negative ? interlock_negative_rad : interlock_rad;
271 ymir = negative ? 0 : 1;
275 translate([thehd[0], 0]){
279 translate([-dx, -0.1])
280 square([ dx*2, r/2 + 0.1 ]);
282 translate([ xi*dx, r ])
290 module InterlockEdgePlan(negative, nlobes, length, dosquare=true) {
291 for (lobei = [ 0 : nlobes-1 ]) {
292 lobex = (length - thehd[0]*2) * (lobei ? lobei / (nlobes-1) : 0);
293 translate([lobex, 0, 0]) {
294 InterlockLobePlan(negative);
300 slotshorter = negative ? -0.1 : interlock_fine_lenslop;
301 mirror([0, negative])
302 translate([slotshorter, iadj])
303 square([length - slotshorter*2, interlock_fine + iadj*2]);
307 module InterlockEdge(left_cnr, right_cnr, negative=0, nlobes=2) {
308 plusth = negative * 1.0;
309 protr = interlock_fine + interlock_sq_adj;
312 z1 = -tile_th/2 - protr / interlock_fine_slope;
313 z3 = -tile_th/2 + protr / interlock_fine_slope;
315 negsign = negative ? -1 : +1;
316 yprotr = negsign * protr;
318 INREFFRAME(left_cnr, right_cnr) {
319 for (vsect = [ // zs0 zs1 ys0, ys1
320 [ -tile_th-plusth, plusth, 0, 0],
321 [ z1, z2, 0, yprotr],
322 [ z2, z3, yprotr, 0],
332 [ 0,1, -sl, -ys0 + negsign*interlock_sq_adj ],
336 linear_extrude(height=zsd, convexity=10)
337 InterlockEdgePlan(negative, nlobes, length, !!ysd);
342 function TestPiece_holes2corners(holes) =
343 [ holes[0] + thehd_bl,
346 holes[0] + thehd_tl ];
348 module TestPiece1(){ ////toplevel
352 corners = TestPiece_holes2corners(holes);
353 rcs = [corners[0], corners[1]];
356 TileBase(corners[0], corners[2]);
358 RoundEdge(corners[0], corners[1]);
359 RoundEdge(corners[3], corners[0]);
361 InterlockEdge(corners[1], corners[2], 1, nlobes=1);
367 module TestPiece2(){ ////toplevel
371 corners = TestPiece_holes2corners(holes);
372 TileBase(corners[0], corners[2]);
374 RoundEdge(corners[0], corners[1]);
375 InterlockEdge(corners[3], corners[0], 0, nlobes=1);
378 module TestDemo(){ ////toplevel
379 translate([ -thehd[0], 0 ])
382 translate([ +thehd[0] + demo_slop, 0 ])
386 module Machine_Arm(){
387 ysz = cutout_l_end_y_total;
388 // assume the round end is arc of a circle
389 chordlen = dist2d([0,0], [ cutout_l_end_y, cutout_l_end_curve ]);
390 endrad = cutout_l_end_y / cutout_l_end_curve * chordlen;
392 translate([0,0,-30]) linear_extrude(height=60) {
393 translate(tile01_tr + [0, (-cutout_tile01_y + cutout_tile11_y)/2]) {
395 translate([-50, -ysz/2])
397 translate([ endrad - cutout_tile11_x - cutout_l_end_x_slop, 0 ])
398 circle(r=endrad, $fa=0.01,$fd=5);
404 module Machine_Profile(){
405 first_rear = machine_rear_profile[0];
406 below_point = 0.5 * ( first_rear + first_front ) + [ 0, -10 ];
407 pol = concat( machine_rear_profile,
409 machine_front_profile);
410 skew_angle = atan2( first_front[1] - first_rear[1],
411 first_front[0] - first_rear[0] );
412 //echo(below_point, pol, skew_angle);
417 rotate([0,0, -skew_angle ]){
418 //translate( - first_front )
426 module Machine_NewRearProfile(){
427 // figures copied out of xfig edit boxes
428 // best not to edit the posbox size if poss - just move it
429 posbox = 10 * ([7.2333,-14.1267] - [-16.2289,40.0289]); // box, Green
430 sideline = -10 * ([-6.2400,13.5600] - [-2.4467,28.2556]); // line, Blue
431 scaleline = 10 * dist2d([-1.1911,-20.4800], [-11.2600,4.0578]); // Green2
432 scaleline_mm = 12+5+10+5+3;
433 sh = -[abs(posbox[0]), abs(posbox[1])];
434 rot = atan2(-sideline[0], sideline[1]);
435 sc = scaleline_mm / scaleline;
436 //echo("SH",sh,rot,sc);
437 scale(sc) rotate(rot) translate(sh){
438 import("sewing-table-rear-profile.dxf", convexity=10); // spline, Pink3
442 module Machine_NewRearCurve(){
443 slant = atan2(4,210-10);
445 translate([0,0, rearcurve_double_inrad]) rotate([slant,0,0]){
446 translate([ rearcurve_double_inrad,
448 -rearcurve_double_inrad + 10 ]){
449 rotate([180,0,0]) rotate([0,0,90]) linear_extrude(height=30){
451 Machine_NewRearProfile();
452 translate([0,-100]) Machine_NewRearProfile();
456 rotate([0,90,0]) rotate([90,0,0]) {
458 rotate_extrude(convexity=10, $fn=64)
460 translate([ 0, -rearcurve_double_inrad ])
461 Machine_NewRearProfile();
462 translate([0,0,-500])
463 cube([500,500,1000]);
466 translate([1,0,-rearcurve_double_inrad])
467 rotate([0,-90,0]) rotate([0,0,-90])
468 linear_extrude(height= rearcurve_strt_len + 1)
469 Machine_NewRearProfile();
473 module Machine_RearProfile(){ ////toplevel
476 translate([ -200 + machine_rear_to_front/2, -100 ]) {
482 module Machine_FrontProfile(){
485 translate([ machine_rear_to_front/2, -100 ]) {
491 module Machine_Curves(){ ////toplevel
492 translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
496 translate([ -reartablet_x,
498 -reartablet_z + tablet_z_slop])
500 cube([ reartablet_x+1,
504 translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
506 frontcurve_z_slop ]){
507 translate([ 0, -first_front[0] , 0 ])
508 multmatrix([[1, -frontcurve_side_skew, 0, 0],
512 translate([ 0, first_front[0] , 0 ])
514 rotate([0,-90,0])rotate([0,0,-90]){
515 linear_extrude(height= 200)
516 Machine_FrontProfile();
519 translate([ rearcurve_strt_len,
522 Machine_NewRearCurve();
527 module Machine(){ ////toplevel
532 module MachineEnvelope(){
534 p_arm_bl = [-cutout_tile11_x, -cutout_tile01_y];
535 y_arm_t = cutout_tile11_y;
536 p_crv_fl = p_arm_bl + [rearedge_len, -frontcurve_avoid_y];
537 y_crv_b = y_arm_t + rearcurve_avoid_y;
539 translate([0,0,-50]) linear_extrude(height= 100){
540 translate(p_arm_bl) square([400, y_arm_t] - p_arm_bl);
541 translate(p_crv_fl) square([400, y_crv_b] - p_crv_fl);
545 function Rectangle_corners(c0, sz) =
546 // returns the corners of a rectangle from c0 to c0+sz
547 // if sz is positive, the corners are anticlockwise starting with c0
550 c0 + [ sz[0], sz[1] ],
553 function Rectangle_corners2posts(c) =
559 module Rectangle_TileBase(c) { TileBase(c[0], c[2]); }
561 function Posts_interpolate_one(c0,c1) = [c0, (c0+c1)/2, c1];
564 m4_dnl c is from Rectangle_corners and
565 m4_dnl ix is a corner number
566 m4_dnl expands to two comma-separated corners:
567 m4_dnl that denoted by ix, and the next one anticlockwise
568 m4_define(`R_EDGE',`$1[$2],$1[(($2)+1)%4]')
570 module FitTest_general(c0,sz, dobrace=false){
571 c = Rectangle_corners(c0, sz);
575 Rectangle_TileBase(c);
577 translate(concat(c0, [-brace[2] + 0.1])){
579 cube(concat(sz,[brace[2]]) - [5,0,0]);
580 translate(brace + [0,0, -25])
581 cube(concat(sz, [50]) - brace*2 + [10,0,0]);
585 RoundEdge(R_EDGE(c,1));
591 module FitTest_Entire(){ ////toplevel
592 FitTest_general([-40,-80], [275,180], dobrace=true);
595 module FitTest_RearCurve(){ ////toplevel
596 FitTest_general([110,0], [170,100]);
599 module FitTest_FrontCurve(){ ////toplevel
600 FitTest_general([110,-80], [170,80]);
603 module Tile02(){ ////toplevel
605 c0 = tile02_tr + -sz;
606 c = Rectangle_corners(c0, sz);
607 posts = Rectangle_corners2posts(c);
611 Rectangle_TileBase(c);
613 RoundEdge(R_EDGE(c,0));
614 RoundEdge(R_EDGE(c,3));
615 InterlockEdge(R_EDGE(c,2), 0);
617 InterlockEdge(R_EDGE(c,1), 1);
623 module Tile12(){ ////toplevel
625 c0 = tile02_tr + [-sz[0], 0];
626 c = Rectangle_corners(c0, sz);
627 posts = Rectangle_corners2posts(c);
631 Rectangle_TileBase(c);
633 RoundEdge(R_EDGE(c,2));
634 RoundEdge(R_EDGE(c,3));
636 InterlockEdge(R_EDGE(c,0), 1);
637 InterlockEdge(R_EDGE(c,1), 1);
643 tile_01_11_cnr = tile01_tr + [-cutout_tile11_x, 0];
644 tile_11_10_cnr = tile01_tr + [0, cutout_tile11_y];
645 tile_01_00_cnr = tile01_tr - [0, cutout_tile01_y];
647 module Tile11(){ ////toplevel
649 c0 = tile01_tr + [-sz[0],0];
650 c = Rectangle_corners(c0, sz);
651 cnr_posts = Rectangle_corners2posts(c);
653 Posts_interpolate_one(cnr_posts[0],
654 cnr_posts[1] - [cutout_tile11_x, 0]),
655 [ cnr_posts[1] + [0, cutout_tile11_y],
661 Rectangle_TileBase(c);
663 RoundEdge(R_EDGE(c,2));
664 InterlockEdge(R_EDGE(c,3));
666 InterlockEdge(c[0], tile_01_11_cnr, 1);
667 InterlockEdge(tile_11_10_cnr, c[2], 1);
672 module Tile01(){ ////toplevel
674 c0 = tile01_tr + -sz;
675 c = Rectangle_corners(c0, sz);
676 cnr_posts = Rectangle_corners2posts(c);
678 Posts_interpolate_one(R_EDGE(cnr_posts,0)),
679 [ cnr_posts[2] + [0, -cutout_tile01_y] ],
680 Posts_interpolate_one(cnr_posts[2] - [cutout_tile11_x, 0],
685 Rectangle_TileBase(c);
687 RoundEdge(R_EDGE(c,0));
688 InterlockEdge(tile_01_11_cnr, c[3]);
689 InterlockEdge(R_EDGE(c,3));
691 InterlockEdge(c[1], tile_01_00_cnr, 1);
696 module Tile10(){ ////toplevel
698 c0 = tile01_tr + [0,0];
699 c = Rectangle_corners(c0, sz);
700 cnr_posts = Rectangle_corners2posts(c);
701 cty = cutout_tile11_y;
702 rcy = cty + rearcurve_avoid_y;
703 posts = [ cnr_posts[0] + [ 0, cty ],
704 cnr_posts[1] + [ -sz[0] + rearedge_len - cutout_l_end_x, cty ],
705 cnr_posts[1] + [ 0, rcy ],
711 Rectangle_TileBase(c);
713 RoundEdge(R_EDGE(c,1));
714 RoundEdge(R_EDGE(c,2));
715 InterlockEdge(c[3], tile_11_10_cnr);
723 module Tile00(){ ////toplevel
725 c0 = tile01_tr + [0,-sz[1]];
726 c = Rectangle_corners(c0, sz);
727 cnr_posts = Rectangle_corners2posts(c);
728 cty = cutout_tile01_y;
729 rcy = cty + frontcurve_avoid_y;
730 posts = [ cnr_posts[0],
732 cnr_posts[2] + [ 0, -rcy ],
733 cnr_posts[2] + [ -sz[0] + rearedge_len - cutout_l_end_x, -cty ],
734 cnr_posts[3] + [ 0, -cty ]
739 Rectangle_TileBase(c);
741 RoundEdge(R_EDGE(c,0));
742 RoundEdge(R_EDGE(c,1));
743 InterlockEdge(tile_01_00_cnr, c[0]);
751 module Demo(){ ////toplevel
752 translate(demo_slop*[-2,1]) color("blue") Tile12();
753 translate(demo_slop*[-2,0]) color("red") Tile02();
754 translate(demo_slop*[-2,1]) color("orange") Tile11();
755 translate(demo_slop*[-2,0]) color("purple") Tile01();
756 translate(demo_slop*[-3,1]) color("blue") Tile10();
757 translate(demo_slop*[-3,0]) color("red") Tile00();
766 //Machine_NewRearProfile();
767 //Machine_NewRearCurve();