7 main_dia = 71.2 + 0.50 - 2.26;
9 top_thick_by_oring = 3.0;
16 rivet_posn = 6.0 + 0.30;
18 rivet_width = 4.15 + 1.0;
19 rivet_tall = 5.51 + 1.49;
21 over_rivet_wall = 1.0;
23 inside_rivet_gap = 1.5;
27 bayo_interf_width = 2.0;
28 bayo_interf_slope = 0.5;
33 oring_upper_embed_angle = 80;
34 oring_compress = 0.1; // proportion
35 oring_compress_more = 0.2;
45 bayo_entry = bayo_behind/3;
47 bayo_slice_size = coarse ? 5 : 1;
49 brace_hole_width = 1.0;
50 brace_above_below = 1.2;
51 brace_end_shorter = 0.3;
59 strap_hoop_inside = 10;
60 strap_hoop_strlen = 10;
61 strap_hoop_elevation = 45;
63 sm_inner_circum = 218 - 1.90 - 1.00 - 0.50;
67 sm_bolt_dia = 3.5 + 0.1;
69 sm_bolt_head_dia = 6.94 + 1.0;
70 sm_bolt_head_thick = 2.14;
71 sm_bolt_nut_width = 5.89 + 0.25;
72 sm_bolt_nut_thick = 3.68;
73 sm_bolt_tighten_allow = 2.0;
75 sm_bolt_y_clear = 0.75;
84 catch_pin_slop = 0.25; // each side, and above
85 catch_pin_slop_x_extra = 0.0; // only on one side
86 catch_stalk_above_gap = 1.5;
87 catch_stalk_eff_bend_rad = catch_stalk_len * 0.75;
89 catch_stalk_base_width = 15;
92 catch_knob_above_gap = 5;
93 catch_knob_height = 5;
95 catch_stalk_below_gap = 1.0;
96 catch_stalk_beside_gap = 2.0;
102 bayo_entry_x = bayo_entry;
103 bayo_entry_z = bayo_entry;
104 bayo_inramp_x = bayo_entry;
105 bayo_inramp_z = bayo_entry;
107 oring_mid_dia = oring_bore + oring_thick;
108 oring_outer_dia = oring_mid_dia + oring_thick;
110 oring_oblate = (1 - oring_compress);
112 oring_y_rad = oring_thick/2 * oring_oblate;
113 oring_x_rad = oring_thick/2 / oring_oblate;
115 by_oring_z = oring_y_rad * (1 + cos(oring_upper_embed_angle));
117 side_height = rivet_posn + bayo_behind + rivet_thick/2;
118 side_thick = rivet_tall + over_rivet_wall;
120 top_z = top_thick_by_oring + oring_y_rad + by_oring_z;
122 middle_bot_z = top_z - top_thick_middle;
124 bayo_entry = bayo_behind / 3.0;
125 bayo_top_z = bayo_behind + bayo_gap;
127 bayo_nom_rad = main_dia/2 + side_thick;
128 bayo_real_rad = main_dia/2 + rivet_tall;
130 rivet_entry_width = rivet_width + side_rivet_gap;
132 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
134 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
137 sm_inner_rad = (sm_inner_circum + sm_bolt_tighten_allow/2) / TAU;
138 sm_outer_rad = sm_inner_rad + sm_main_thick;
140 smc_pos = [ 0, sm_inner_rad, 0 ];
142 smc_bolt_nut_dia = sm_bolt_nut_width / cos(30);
143 smc_bolt_nut_eff_thick = sm_bolt_nut_thick + sm_bolt_tighten_allow;
145 smc_bolt_y = sm_bolt_dia/2 + sm_bolt_y_clear;
146 smc_max_y = smc_bolt_y + sm_bolt_y_over
147 + max(sm_bolt_head_dia/2, smc_bolt_nut_dia/2);
148 smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
149 + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2;
151 catch_cr = catch_knob_dia/2 + catch_stalk_beside_gap;
152 catch_strap_width = sm_main_width;
153 catch_strap_thick = sm_main_thick;
155 echo("R ", sm_inner_rad, bayo_real_rad, bayo_nom_rad);
157 $fs= coarse ? 2.5 : 0.5;
160 include <poster-tube-lid-parametric.scad>
162 // bayonet definition
164 bayo_a = [ bayo_entry_x, 0 ];
165 bayo_p = [ 0, bayo_entry_z ];
166 bayo_n = [ 0, bayo_behind-bayo_inramp_z ];
167 bayo_m = [ bayo_inramp_x, bayo_behind ];
168 bayo_l = bayo_m + bayo_interf * [ 1/bayo_interf_slope, 1 ];
169 bayo_k = bayo_l + [ bayo_interf_width, 0 ];
170 bayo_j = bayo_k + bayo_interf * [ 1/bayo_interf_slope, -1 ];
171 bayo_i = bayo_j + [ rivet_width + inside_rivet_gap, 0 ];
172 bayo_h = [ bayo_i[0], bayo_behind + bayo_gap + bayo_interf ];
173 bayo_g = [ bayo_m[0] - rivet_width, bayo_h[1] ];
175 bayo_e = [-bayo_p[0], bayo_p[1]] - [rivet_entry_width,0];
176 bayo_d = [-bayo_a[0], bayo_a[1]] - [rivet_entry_width,0];
177 bayo_c = bayo_d + [0,-5];
178 bayo_b = bayo_a + [0,-5];
180 bayo_f = [ bayo_e[0], bayo_g[1] + (bayo_e[0] - bayo_g[0]) ];
182 bayo_polygon = [ bayo_a,
202 //cppy6 = -catch_strap_width * 2/3;
204 cppxC = 0.41 * sm_inner_rad * TAU;
208 cpp_adj = (bayo_n[0] - bayo_f[0]) * (1 - sm_inner_rad / bayo_nom_rad);
209 // radius scaling due to nom and actual radius difference in
210 // bayo entry construction
212 cppa = bayo_f + [1,-1] * catch_pin_slop + [1,0] * cpp_adj;
213 cppb = bayo_g + [1,-1] * catch_pin_slop + [1,0] * cpp_adj;
215 - catch_pin_slop - catch_pin_slop_x_extra,
216 -catch_stalk_above_gap ];
217 cppc = [ cppd[0], cppb[1] ];
218 cpph = cppd + [0,-1] * catch_stalk_h;
219 cppe = cppd + [0,-1] * (catch_knob_above_gap + catch_knob_dia/2);
220 cppf = [ cppa[0], cppe[1] ];
221 cppg = [ cppa[0], cpph[1] ];
222 cppB = 0.5 * (cppf + cppe);
224 echo("RR", sm_inner_rad / bayo_nom_rad);
226 // catch assembly depression below pin
228 cppy6 = cppB[1] - (catch_knob_dia/2
229 + (cppc[1] - cppd[1])
230 + catch_stalk_below_gap);
231 cpp7 = [ cppB[0], cppy6 + catch_cr ];
232 cpp11 = cpp7 + [1,0] * catch_cr;
233 cppy9 = cppy6 + catch_strap_width * 1/3;
234 cpp9 = [ cpp7[0] + catch_cr * 2, cppy9 ];
235 cpp8 = cpp9 + [0,-1] * catch_cr;
236 cpp10 = cpp8 + [-1,0] * catch_cr;
237 cppC = [ cppxC, cpp9[1] ];
238 cppD = cppC + [0,-1] * catch_strap_width;
240 // catch assembly stalk and so on
242 cppF = [ cppg[0] - catch_stalk_eff_bend_rad, cppd[1] ];
243 cpp4 = [ cppg[0] - catch_stalk_len, cpph[1] ] + [1,-1] * catch_cr;
244 cpp5 = [ cpp4[0], cppC[1] + catch_cr ];
245 cpp2 = cpp5 + [-1,0] * (catch_cr * 2 + catch_stalk_base_width);
246 cpp2r = cpp2 + [1,0] * catch_cr;
247 cpp2d = cpp2 + [0,-1] * catch_cr;
248 cpp3 = [ cpp2[0] + catch_cr * 2, cppd[1] - catch_cr ];
249 cppA = [ -cppxC, cpp9[1] ];
250 cppE = [ cppA[0], cppD[1] ];
252 catch_assembly_dy = -cppy9 + catch_strap_width;
255 module MainProfile(){
256 main_cnr_pos = [ side_thick, top_z ] - [1,1]*main_cnr;
259 translate(main_cnr_pos){
262 circle(r = main_cnr);
263 circle(r = main_cnr * 0.5);
268 polygon([[ -top_middle_dr, middle_bot_z ],
269 [ -top_middle_dr, top_z ],
270 [ main_cnr_pos[0], top_z ],
271 [ side_thick, main_cnr_pos[1] ],
272 [ side_thick, -side_height ],
273 [ side_taper, -side_height ],
276 [ -oring_x_rad, by_oring_z ],
280 translate([ oring_mid_dia/2 - main_dia/2, 0 ])
282 translate([ 0, oring_y_rad ])
283 scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ])
284 circle(oring_thick/2);
285 translate([ 0, oring_y_rad*2 - oring_thick/2 ])
286 circle(oring_thick/2);
291 module StrapHoopProfile(){
292 circle(r = strap_hoop_thick/2);
295 module StrapHoop(){ ////toplevel
296 bigrad = strap_hoop_inside/2 + strap_hoop_thick/2;
297 extralen = strap_hoop_thick * 5;
300 rotate([strap_hoop_elevation, 0,0]){
301 for (x= [ -1, +1 ] * bigrad) {
302 translate([x, -extralen, 0])
304 linear_extrude(height= extralen + strap_hoop_strlen + 0.1,
308 translate([0, strap_hoop_strlen, 0]){
310 rotate_extrude(convexity=10)
311 translate([bigrad, 0,0])
314 cube([100,100,100], center=true);
318 translate([0, 50, 0])
319 cube(100, center=true);
323 module RotateProjectSlice(offset, slice_size, nom_rad, real_rad){
324 // nom_rad > real_rad
325 rotate([0,0, atan2(offset, nom_rad) ]){
327 translate([-offset, -10, 0])
329 linear_extrude(height= nom_rad*2)
331 translate([0,0, -25])
332 cylinder(h=50, r= real_rad);
333 translate([0,0, -25])
334 linear_extrude(height= 50)
336 [ -slice_size, -real_rad*2 ],
337 [ +slice_size, -real_rad*2 ] ]);
342 module RotateProject(x_min, x_max, slice_size, nom_rad, real_rad){
343 offs = [ for (i=[ x_min :
345 x_max + slice_size ]) i ];
348 RotateProjectSlice(off, slice_size, nom_rad, real_rad)
352 module BayonetCutout(){
353 RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size,
356 translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0])
357 polygon(bayo_polygon, convexity=10);
360 module ProfilesDemo(){ ////toplevel
361 translate([-10,0]) MainProfile();
362 translate([+10, -side_height]) polygon(bayo_polygon, convexity=10);
365 module LimitForHandling(){ ////toplevel
366 hull() for (r=[0,180])
370 rotate([0,0, rs * handling_angle/2]) {
371 translate([rs * xd * main_dia/2 * tan(handling_angle/2),
372 main_dia/2 + side_thick - main_cnr,
375 cylinder(r= main_cnr, h=50);
382 hull() rotate_extrude(){
383 translate([ handling_dia/2 - main_cnr, top_z - main_cnr ]) {
384 circle(r = main_cnr);
385 mirror([0,1]) square([ main_cnr, 50 ]);
388 //cylinder(r= handling_dia/2, h=20);
391 module Cover(){ ////toplevel
392 render() difference(){
395 rotate_extrude(convexity=10)
396 translate([main_dia/2, 0])
398 translate([0,0, middle_bot_z])
399 cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
405 translate([0,0, -side_height])
407 rotate([0,0, r + asin((-oring_rm_beside) / (main_dia/2))])
409 oring_mid_dia/2 + oring_thick/4 * oring_rm_scale,
411 rotate([-oring_rm_angle, 0, 0])
413 cylinder(r = oring_thick/4 * oring_rm_scale, h=20);
415 for (r=[0 : 60 : 179]) {
417 height = top_thick_middle - brace_above_below*2;
418 translate([0,0, middle_bot_z + brace_above_below + height/2 ])
419 cube(center=true, [ oring_bore - brace_end_shorter,
420 brace_hole_width, height ]);
426 translate([-implheadcup_large_dia * .5 - implheadcup_thick/2,
427 -implheadcup_large_dia * .0,
430 // translate(strap_hoop_thick * [-0.5, 0, +1])
431 // translate([handling_dia/2, 0, -side_height])
432 // rotate([0,180,0]) rotate([0,0,90])
437 translate([0,0, -10])
438 cylinder(r= main_dia/2 - jig_rim, h=20);
441 module Jig(){ ////toplevel
444 translate([0,0, -side_height]){
445 cylinder(r= main_dia/2 + jig_thick, h= side_height + jig_thick);
447 translate([-jig_mark_rad, 0, jig_thick - jig_mark])
448 cube([jig_mark_rad*2, jig_mark, jig_mark]);
450 translate([0,0, -side_height-1])
451 cylinder(r= main_dia/2, h= side_height + 1);
453 translate([0,0, -rivet_posn])
455 translate([0,0, -100])
456 cylinder(r= jig_hole_dia/2, h = 200);
460 module CoverTest2(){ ////toplevel
467 module CoverTest1(){ ////toplevel
471 for (r= [ 40, 147 ]){
473 translate([0,0, -10]) {
474 cube([ main_dia*3, main_dia * .53, 18], center=true);
478 // translate([ 50, 0, 0 ])
480 // strap_hoop_inside + strap_hoop_thick*2 + 1,
487 module ImplHeadCupTest(){ ////toplevel
495 // children(0) is to add, (1) subtract
498 cylinder(r=sm_outer_rad, h=sm_main_width);
499 StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
505 cylinder(r=sm_inner_rad, h=sm_main_width+2);
509 cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
514 module StrapMountBolt(l_delta){ ///toplevel
515 // positioned relative to smc_pos
516 translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
519 translate([ -sm_bolt_shaft/2-1, 0,0 ]){
520 rotate([0,90,0]) cylinder(r= sm_bolt_dia/2, h= sm_bolt_shaft+2);
522 translate([ -sm_bolt_shaft/2, 0,0 ])
524 cylinder($fn=6, r=smc_bolt_nut_dia/2,
525 h=smc_bolt_nut_eff_thick + l_delta);
526 translate([ sm_bolt_shaft/2, 0,0 ])
528 cylinder(r=sm_bolt_head_dia/2, h=sm_bolt_head_thick + l_delta);
532 module StrapMountProtrusion(half_x, max_y, cnr){
534 linear_extrude(height=sm_main_width, convexity=10){
536 for (m = [0,1]) mirror([m,0,0]) {
537 translate([-(half_x - cnr), max_y - cnr])
539 translate([-half_x, -sm_inner_rad])
547 module StrapMount(){ ////toplevel
550 StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
554 [0,0, sm_main_width] +
555 strap_hoop_thick * [ 0, 0.5, -1.0 ])
562 module CatchAssemblyCoreProfile(){
566 translate(cpp3) circle(r= catch_cr);
585 translate(cpp8) circle(r= catch_cr);
588 translate(cpp4) circle(r= catch_cr);
589 translate(cpp5) circle(r= catch_cr);
590 translate(cpp7) circle(r= catch_cr);
598 translate(cpp2) circle(r= catch_cr);
602 module CatchHeadProfile(){
606 circle(r = dist2d(cppF, cppd));
607 //circle(r = dist2d(cppF, cppa));
625 module CatchCore(){ /////toplevel
626 linear_extrude(height=catch_strap_thick, convexity=10)
627 CatchAssemblyCoreProfile();
629 linear_extrude(height=catch_head_th, convexity=10)
632 translate(concat(cppB,[0])) hull(){
633 translate([0,0, catch_knob_height + catch_head_th - catch_knob_dia/2])
634 sphere(r = catch_knob_dia/2);
635 cylinder(r = catch_knob_dia/2, h = 0.1);
639 module CatchPreDistort(){ /////toplevel
640 scale(100 / sm_inner_rad)
645 module CatchAssembly(){ /////toplevel
646 rotate([0,0, -(cppe[0] + cppB[0] + catch_pin_slop) / sm_inner_rad * 360/TAU])
647 translate([0,0, catch_assembly_dy])
648 scale(sm_inner_rad / 100)
649 import(str("poster-tube-lid,CatchPostDistort-fa",
657 translate([-200, -200, -200])
658 cube([400, 200, 400]);
663 module CatchDemo(){ /////toplevel
664 color("blue") translate([0,0,
668 translate([0,0,+side_height
673 module CatchDemoS(){ /////toplevel
674 color("blue") translate([0,0,
679 translate([0,0,+side_height
682 mirror([0,1,0]) translate([-250,33,0]) cube([500,500,500]);
686 cube([6.15, 2,2], center=true);
689 module CatchPinProfileDemo(){ /////toplevel
692 bayo_n[0] - bayo_e[0]);
693 color("blue") translate([0,0,
696 CatchAssemblyCoreProfile();
699 polygon(bayo_polygon, convexity=10);