X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=topeak-seatstay-lock.scad;h=072a55769e298641432b12df9db8d3a6781d0fc5;hp=efa3d13cdd10c213a67c033254e00736c12b9f68;hb=87da6b24773fbbb33640a6ddfe2432b0d1aea8a3;hpb=2a45007e093f5e240868c0102e6e288fd5b87daa

diff --git a/topeak-seatstay-lock.scad b/topeak-seatstay-lock.scad
index efa3d13..072a557 100644
--- a/topeak-seatstay-lock.scad
+++ b/topeak-seatstay-lock.scad
@@ -1,27 +1,147 @@
 // -*- C -*-
 
-pump_dia = 27;
-seatstay_mindia = 14;
-seatstay_maxdia = 19;
+pump_dia = 27 + 0.9;
+seatstay_mindia = 14 + 0.5;
+seatstay_maxdia = 19 + 0.7;
 pump_seatstay_gap = 12.3;
 pump_seatstay_delta = 0.1;
-holes_rotation = 7;
+pump_ridge_width = 8 + 2.0;
 
-module Holes(){
+body_thick = 5;
+
+pin_workdepth = 16 - 1.0;
+pin_width = 11 + 1.0;
+pin_thick = 3 + 0.7;
+pin_base = 25;
+
+lock_manouvre_thick = 3.7 + 0.6;
+lock_manouvre_len = 18;
+lock_hang_width = 17.5;
+lock_manouvre_len_smaller = 13;
+
+body_depth_each = 5;
+clatter_gap = 0.5;
+
+roof_extent = 7;
+roof_thick = 2;
+
+// fudgeish
+
+cut_rotation = 2;
+holes_rotation = 9;
+pin_y_offset = 5.5;
+pin_x_offset = 0.5;
+ridge_rotation = 8.5;
+lock_hang_ratio = 7;
+
+// computed
+
+body_depth = pin_width + body_depth_each*2;
+
+module Holes(forbody=false){
   translate([0, -pump_dia/2]);
   rotate(-holes_rotation){
     translate([-(pump_seatstay_gap/2 + pump_dia/2),
-	       0])
-      circle(r=pump_dia/2);
+	       0]) {
+      if (!forbody)
+	rotate(-ridge_rotation + holes_rotation)
+	  translate([-50, -pump_ridge_width/2])
+	  square([50, pump_ridge_width]);
+      circle(r=pump_dia/2, $fn=80);
+    }
     translate([+(pump_seatstay_gap/2 + seatstay_mindia/2),
 	       pump_dia/2 -seatstay_maxdia/2 -pump_seatstay_delta]) {
       hull(){
 	for (ud=[-1,1])
 	  translate([0, ud * (seatstay_maxdia-seatstay_mindia)/2])
-	    circle(r=seatstay_mindia/2);
+	    circle(r=seatstay_mindia/2, $fn=50);
       }
     }
   }
 }
 
-Holes();
+module BodyPlan(){
+   minkowski(){
+    circle(body_thick);
+    hull()
+      Holes(true);
+  }
+}
+
+module Body(){
+  translate([0,0,body_depth/2])mirror([0,0,1]){
+    linear_extrude(height=body_depth){
+      difference(){
+	BodyPlan();
+	Holes();
+      }
+    }
+    linear_extrude(height=roof_thick){
+      difference(){
+	hull(){
+	  BodyPlan();
+	  translate([0,-roof_extent,0]) BodyPlan();
+	}
+	Holes();
+      }
+    }
+  }
+}
+
+module Pin(){
+  translate([pin_x_offset, pin_y_offset, 0]) rotate([0,90,0]){
+    translate([0, 0, -pin_thick/2])
+      linear_extrude(height=pin_thick){
+      translate([-pin_base/2, 0]) square([pin_base, 50]);
+      translate([-pin_width/2, -100]) square([pin_width, 101]);
+    }
+    hull() for (d=[0,10]) {
+      translate([d*lock_hang_ratio,-d,0])
+	translate([-lock_manouvre_thick/2,
+		   -pin_workdepth-100,
+		   -lock_manouvre_len_smaller])
+	cube([lock_manouvre_thick, 100,
+	      lock_manouvre_len + lock_manouvre_len_smaller]);
+    }
+  }
+}
+
+module All(){
+  difference(){
+    Body();
+    Pin();
+  }
+}
+
+module Piece(pc,interval){
+  translate([0,-pc*interval,0])
+    intersection(){
+      rotate([0,0,pc*180-cut_rotation])
+      translate([-200,clatter_gap/2,-200]) cube([400,400,400]);
+    All();
+  }
+}
+
+module PiecePrint(pc){
+  rotate([0,0,90]) rotate([0,180,0])
+    Piece(pc,4);
+}
+
+module PiecesPrint(){
+  PiecePrint(0);
+  PiecePrint(1);
+}
+
+module Demo(){
+  for (pc=[0,1])
+    Piece(pc,0);
+}
+
+//Holes();
+//Demo();
+//All();
+//Pin();
+//Pieces();
+PiecesPrint();
+//PiecePrint(0);
+//PiecePrint(1);