X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=splitpin.scad;h=9631c95e0e453823b87c1ac228116655fd07e646;hp=6ef5bb3bd9993fe00536f81ea15772f80e48c17f;hb=f1c10228aa61207903486c31b4bc84d59ce0ff0c;hpb=50ae9afd185f8d16b49702f981ff406cc9e03e5a

diff --git a/splitpin.scad b/splitpin.scad
index 6ef5bb3..9631c95 100644
--- a/splitpin.scad
+++ b/splitpin.scad
@@ -6,9 +6,9 @@ tau = 6.28318530718;
 function deg2rad(deg) = deg/360 * tau;
 function rad2deg(rad) = rad/tau * 360;
 
-module SplitPin(w=1.5, holeminrad=3.5, thick=3, deviationrad=1.0,
-		mainlen=20, handlerad=10, handlelen=7) {
-  spare = holeminrad - deviationrad - w;
+module SplitPin(w=1.5, holeminrad=2.50, thick=3, deviationrad=1.5,
+		mainlen=15, handlerad=20, handlelen=12) {
+  spare = holeminrad*2 - deviationrad - w*2;
   echo("splitpin spare",spare);
   %translate([0,mainlen+handlelen,0]) cylinder(r=spare, h=thick);
   %translate([0,mainlen,thick/2]) rotate([90,0,0])
@@ -31,29 +31,51 @@ module SplitPin(w=1.5, holeminrad=3.5, thick=3, deviationrad=1.0,
 //    translate([unbent_dx, 5, 10]) %cube([10,10,10]);
 //  }
 
-  for (xmir=[0,1]) mirror([xmir,0,0]) {
-    linear_extrude(height=thick) {
+  linear_extrude(height=thick) {
+    for (xmir=[0,1]) mirror([xmir,0,0])
       FlatArc(0,0, w*0.5, w*1.5, 270-1,360);
-      translate([w*1.5, 0, 0]) {
-	FlatArc($fa=1, main_cx,0, unbent_rad, unbent_rad+w,
-		180-unbent_subang, 180);
-	translate([corner_x, corner_y])
-	  rotate([0,0,-unbent_subang]) {
+    translate([w*1.5, 0, 0]) {
+      FlatArc($fa=1, main_cx,0, unbent_rad, unbent_rad+w,
+	      180-unbent_subang, 180);
+      translate([corner_x, corner_y]) rotate([0,0,-unbent_subang]) {
+	rotate([0,0,10])
+	  translate([w*0.2,0,0])
 	  translate([-(w + deviationrad), -0.1])
-	    square(size=[w + deviationrad, w+0.1]);
-	  FlatArc(-deviationrad + handlerad, w,
-		  handlerad, handlerad+w,
-		  180-rad2deg(handlelen/handlerad), 180,
-		  $fa=0.25, $fn=60);
-	}
+	  square(size=[w + deviationrad, w+0.1]);
+	FlatArc(-deviationrad + handlerad, w,
+		handlerad, handlerad+w,
+		180-rad2deg(handlelen/handlerad), 180+rad2deg(w/handlerad),
+		$fa=0.25, $fn=60);
       }
     }
+    mirror([1,0,0]) translate([w*1.5, 0, 0])
+      FlatArc($fa=1, main_cx,0, unbent_rad, unbent_rad+w,
+	      180-(unbent_subang + rad2deg((handlelen+w)/unbent_rad)), 180);
   }
 }
 
-module SplitPinCavity(w=1.5, holeminrad=3.5, thick=3, deviationrad=1.0,
-		      mainlen=20) {
-  
+module SplitPinCavity(w=1.5, holeminrad=2.50, thick=3, deviationrad=1.5,
+		      mainlen=15, slop=0.5, insertby = 5) {
+  smallgap2 = holeminrad;
+  biggap2 = smallgap2 + deviationrad + slop;
+  toegap2 = w*1.5 + slop;
+  toeend = -mainlen-insertby;
+
+  translate([0,thick/2,0]) rotate([90,0,0]) {
+    linear_extrude(height = thick + slop*2) {
+    for (xmir=[0,1]) mirror([xmir,0]) {
+	polygon([[-0.1, 1],
+		 [(smallgap2+biggap2)/2, 1],
+		 [smallgap2, -insertby],
+		 [biggap2, -insertby],
+		 [toegap2, toeend-1],
+		 [-0.1, toeend-1]]);
+      }
+    }
+  }
 }
 
 SplitPin();
+translate([0,15+5,-10])
+  rotate([-90,0,0])
+  SplitPinCavity();