X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=sleepphone-cable-box.scad;h=7a678b7cd90660fa3a202876fc9c7c9d1824a30b;hp=0d170e82659c5387aa5daa7f22b536046e60ed54;hb=b9294866b775e2e1cf938a52d9af54091b860b11;hpb=6ff7295dfac2cbdb2454bcf850d9b670d63033a5;ds=sidebyside

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index 0d170e8..7a678b7 100644
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -3,6 +3,8 @@
 include <funcs.scad>
 
 wall = 0.75 * [1,1,1];
+wall_bot = 0.75;
+
 phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
@@ -23,7 +25,7 @@ led_dia = 4.4;
 plug_maxw = 10.95 + 0.35;
 plug_minw=   6.53 + 0.35;
 plug_sllen=  6.50;
-plug_totlen = 84.90; // to maxw, including phone
+plug_totlen = 84.90 - 1.5; // to maxw, including phone
 
 plug_h = 6.5;
 plug_tooth_h = 0.5;
@@ -52,7 +54,7 @@ plugkeeper_d_u = unitvector2d(
 
 module MainProfileInnerHalf(){
   p = phone + phone_slop;
-  pb = phone_button_z + phone_slop[2];
+  pb = p[2] + button_dz;
   polygon([[ -2,                 0    ],
 	   [ p[1]/2,             0    ],
 	   [ p[1]/2,             p[2] ],
@@ -67,13 +69,18 @@ module MainProfileInnerHalf(){
 
 module MainProfile(){
   p = phone + phone_slop;
-  for (m=[0,1]) mirror([m,0]) {
-      difference(){
-	translate([-1, -wall[2] ])
-	  square([ p[1]/2 + wall[1] + 1, top_z + wall[2] ]);
+  difference(){
+    for (m=[0,1]) mirror([m,0]) {
+	minkowski(){
+	  translate([ -wall[1], -wall_bot ])
+	    square([ wall[1]*2, wall_bot + wall[2] ]);
+	  MainProfileInnerHalf();
+	}
+      }
+    for (m=[0,1]) mirror([m,0]) {
 	MainProfileInnerHalf();
       }
-    }
+  }
 }
 
 module BoxMain(){
@@ -103,7 +110,7 @@ module PlugKeeperStalkProfile(){
   hull(){
     for (m=[0,1]) mirror([0,m,0]) PlugKeeperProfileHalf();
     translate([ plugkeeper_x_maxw + keeper_stalk_len, 0,0 ])
-      square([ 0.1, keeper_stalk_basewidth/2 ], center=true);
+      square([ 0.1, keeper_stalk_basewidth ], center=true);
   }
 }
 
@@ -141,6 +148,7 @@ module Box(){
   PlugKeeper();
 }
 
-//MainProfileInner();
+//MainProfileInnerHalf();
+//MainProfile();
 Box();