X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=sleepphone-cable-box.scad;h=77ee2148b5ea850398426afafd38e432693e1d9a;hp=b2f09142c63a27e770de6cd4cc855f28efc3f531;hb=886736df17e3ec4ffe81d8e5bbb1a13398fc2a12;hpb=f6dd49e84ade740584ff7a0c54cbcd3640b984b6

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index b2f0914..77ee214 100644
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -5,10 +5,12 @@ include <funcs.scad>
 wall = 0.75 * [1,1,1];
 wall_bot = 1.0;
 
-phone = [ 76.40 - 2.00, 30.96, 6.00 ]; // includes socket
+phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
 
+expose = 4.00;
+
 cutout_dia = 7;
 cutout_between = 5;
 
@@ -42,6 +44,9 @@ keeper_stalk_len = 70;
 keeper_stalk_gap = 1;
 keeper_stalk_thick = wall_bot;
 
+keeper_stalk_base_reinforce_len = 5;
+keeper_stalk_base_reinforce_thick = 2.0;
+
 // calculated
 
 top_z = max( phone[2] + wall[2],
@@ -92,7 +97,8 @@ module MainProfile(){
 
 module BoxMain(){
   rotate([0,0,90]) rotate([90,0,0]) {
-    linear_extrude(height = phone[0] + wall[0], convexity=20)
+    translate([0,0, expose])
+      linear_extrude(height = phone[0] + wall[0] - expose, convexity=20)
       MainProfile();
     translate([0,0, phone[0]])
       linear_extrude(height = wall[0], convexity=20)
@@ -136,6 +142,8 @@ module PlugKeeper(){
 }
 
 module Box(){
+  sidewall_cutout_z = phone[2] + phone_slop[2] + button_dz_outer;
+
   difference(){
     BoxMain();
 
@@ -152,6 +160,11 @@ module Box(){
 		  ys * (cutout_between/2 + cutout_dia/2),
 		  -10 ])
 	cylinder( r= cutout_dia/2, h = 50, $fn = 20 );
+
+      translate([expose, ys*phone[1]/2, sidewall_cutout_z/2])
+	rotate([90,0,0])
+	translate([0,0,-3])
+	cylinder( r= sidewall_cutout_z/2 - 0.1, h=6 , $fn=20 );
     }
   }
 
@@ -160,6 +173,15 @@ module Box(){
   translate([0,0, -keeper_stalk_thick])
     linear_extrude(height = keeper_stalk_thick)
     PlugKeeperStalkProfile();
+
+  translate([ plugkeeper_x_maxw + keeper_stalk_len +
+	       -keeper_stalk_base_reinforce_len/2,
+	       -keeper_stalk_basewidth/2,
+	       0 ])
+    mirror([0,0,1])
+    cube([ keeper_stalk_base_reinforce_len,
+	   keeper_stalk_basewidth,
+	   keeper_stalk_base_reinforce_thick ]);
 }
 
 module BoxPrint(){