X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=sleepphone-cable-box.scad;h=1fe2e98c8670f62ff8af90eac828cb6c3ed135af;hp=321146affcb377aec58f1ca9dfd4e4f5d03db064;hb=9f21563a34c99c15c3adcd2a72ab0da7cf741bbe;hpb=4fafed673368b0df072f33d66c661bc98cfb40e4

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index 321146a..1fe2e98 100644
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -3,10 +3,15 @@
 include <funcs.scad>
 
 wall = 0.75 * [1,1,1];
+wall_bot = 1.0;
+
 phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
 
+cutout_dia = 7;
+cutout_between = 5;
+
 button_dz = 1.35;
 
 button_dy_outer = 28.42;
@@ -23,7 +28,7 @@ led_dia = 4.4;
 plug_maxw = 10.95 + 0.35;
 plug_minw=   6.53 + 0.35;
 plug_sllen=  6.50;
-plug_totlen = 84.90; // to maxw, including phone
+plug_totlen = 84.90 - 1.5; // to maxw, including phone
 
 plug_h = 6.5;
 plug_tooth_h = 0.5;
@@ -33,6 +38,7 @@ keeper_prong = 2;
 keeper_stalk_basewidth = 4;
 keeper_stalk_len = 70;
 keeper_stalk_gap = 2;
+keeper_stalk_thick = wall_bot;
 
 // calculated
 
@@ -70,7 +76,8 @@ module MainProfile(){
   difference(){
     for (m=[0,1]) mirror([m,0]) {
 	minkowski(){
-	  square(2 * [wall[1], wall[2]], center=true);
+	  translate([ -wall[1], -wall_bot ])
+	    square([ wall[1]*2, wall_bot + wall[2] ]);
 	  MainProfileInnerHalf();
 	}
       }
@@ -107,14 +114,14 @@ module PlugKeeperStalkProfile(){
   hull(){
     for (m=[0,1]) mirror([0,m,0]) PlugKeeperProfileHalf();
     translate([ plugkeeper_x_maxw + keeper_stalk_len, 0,0 ])
-      square([ 0.1, keeper_stalk_basewidth/2 ], center=true);
+      square([ 0.1, keeper_stalk_basewidth ], center=true);
   }
 }
 
 module PlugKeeper(){
   for (m=[0,1]) mirror([0,m,0]) {
-      translate([0,0, -wall[2]])
-	linear_extrude(height=plug_h + wall[2])
+      translate([0,0, -keeper_stalk_thick])
+	linear_extrude(height=plug_h + keeper_stalk_thick)
 	PlugKeeperProfileHalf();
 
       translate([0, 0, plug_h - plug_tooth_h])
@@ -123,10 +130,14 @@ module PlugKeeper(){
 	PlugKeeperProfileHalf();
 
     }
+}
 
-  translate([0,0, -wall[2]])
-    linear_extrude(height = wall[2])
-    PlugKeeperStalkProfile();
+module KeeperProjection(){
+  projection()
+    rotate([0,90,0])
+    linear_extrude(height= 20)
+    projection()
+    PlugKeeper();
 }
 
 module Box(){
@@ -136,15 +147,34 @@ module Box(){
     translate([ led[0], phone[1]/2 - led[1], 1 ])
       cylinder(r = led_dia/2, h= phone[2]*2, $fn=20);
 
-    for (ys=[-1,+1])
+    for (ys=[-1,+1]) {
       translate([ -0.1, ys * keeper_stalk_gap, -wall[2]*2])
 	linear_extrude(height = wall[2]*3)
 	PlugKeeperStalkProfile();
+
+      translate([ phone[0] + wall[0],
+		  ys * (cutout_between/2 + cutout_dia/2),
+		  -10 ])
+	cylinder( r= cutout_dia/2, h = 50, $fn = 20 );
+    }
   }
 
   PlugKeeper();
+
+  translate([0,0, -keeper_stalk_thick])
+    linear_extrude(height = keeper_stalk_thick)
+    PlugKeeperStalkProfile();
 }
 
-//MainProfileInner();
-Box();
+module BoxPrint(){
+  // This makes' Cura's support more optimal: specifically,
+  // it then doesn't seem to touch the back (bottom) wall
+  rotate([0,90,0])
+    Box();
+}
 
+//MainProfileInnerHalf();
+//MainProfile();
+//KeeperProjection();
+//Box();
+BoxPrint();