X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=sewing-table.scad.m4;h=b5151ecb1fd192c5f5a57c5cdf59808203db189a;hp=a407c7aaab41cae439d68b5ff2a638e4551b20f4;hb=a81175f044b955785e8dce6a19e9b8bac07bbf03;hpb=d574dce10de527d73623586e6537a5fd37ae347b diff --git a/sewing-table.scad.m4 b/sewing-table.scad.m4 index a407c7a..b5151ec 100644 --- a/sewing-table.scad.m4 +++ b/sewing-table.scad.m4 @@ -30,38 +30,7 @@ demo_slop = 0.1; // cutout -machine_rear_to_front = 85; - -machine_rear_profile = [ - [ - 0, -0.00 ], - [ - 2, -0.10 ], - [ - 4, -0.20 ], - [ - 5, -0.30 ], - [ - 6, -0.40 ], - [ - 7, -0.50 ], - [ - 8, -0.75 ], - [ - 10, -1.50 ], - [ - 12, -2.25 ], - [ - 14, -3.25 ], - [ - 16, -4.25 ], - [ - 18, -5.75 ], - [ - 20, -8.00 ] - ]; - -machine_front_profile = [ - [ 128, -3.70, ], - [ 124, -2.90, ], - [ 120, -2.45, ], - [ 116, -2.10, ], - [ 112, -1.80, ], - [ 108, -1.55, ], - [ 104, -1.25, ], - [ 100, -1.00, ], - [ 96, -0.80, ], - [ 92, -0.65, ], - [ 88, -0.55, ], - [ 84, -0.50, ] - ]; +machine_rear_to_front = 84 + 0.25 - 1.4; cutout_l_end_y_front_slop = 0.5; cutout_l_end_y_rear_slop = 0.5; @@ -70,6 +39,7 @@ cutout_l_end_x_slop = 0.25; cutout_l_end_x = 22; cutout_l_end_y = machine_rear_to_front; cutout_l_end_curve = 1; +cutout_l_end_new_x_slop = -1.4; cutout_l_end_y_total = cutout_l_end_y + cutout_l_end_y_front_slop + cutout_l_end_y_rear_slop; @@ -86,7 +56,7 @@ rearedge_len = 170; rearcurve_strt_len = 52; -rearcurve_z_slop = 0.75; +rearcurve_z_slop = -0.50; rearcurve_avoid_y = 35; @@ -100,8 +70,17 @@ frontcurve_side_skew = 3.5 / 72; frontcurve_avoid_y = 70; frontcurve_z_slop = 0.75; -frontcurve_strt_len = 60; -frontcurve_dualcurve_angle = 90 - 65; +frontcurve_strt_len = 50; +frontcurve_dualcurve_angle = 30; + +teststrapslots_at = [ [ 110, 70 ], [ 110, -35 ], + [ 180, 90 ], + [ 190, -80 ], // do not change index of this one + [ 0, 70 ], [ 0, -35 ], + ]; + +teststrap = [ 3, 5 ]; +teststrap_peg = [7.5, 3.5]; // calculated @@ -126,15 +105,13 @@ thehd_tl = [ -thehd_tr[0], thehd_tr[1] ]; thehd_bl = -thehd_tr; thehd_br = -thehd_tl; -tablet_z_slop = rearcurve_z_slop; +tablet_z_slop = 0.25; interlock_rad = interlock_dia/2; interlock_negative_rad = interlock_rad + 0.125; interlock_sq_adj = 0.2; // arbitrary -first_front = machine_front_profile[len(machine_front_profile)-1]; - m4_define(`POST_TCROSSSZ', `2*( tile_hard_edge_hole_dist - test_edge + 1 )') @@ -205,6 +182,19 @@ module TileBase(botleft, topright){ } } +m4_dnl R_EDGE(c,ix) +m4_dnl c is from Rectangle_corners and +m4_dnl ix is a corner number +m4_dnl expands to two comma-separated corners: +m4_dnl that denoted by ix, and the next one anticlockwise +m4_define(`R_EDGE',`$1[$2], $1[(($2)+1)%4]') + +m4_dnl R_CNR(c,ix) +m4_dnl c is from Rectangle_corners and +m4_dnl ix is a corner number +m4_dnl expands to an array of corners as for RoundCorner +m4_define(`R_CNR',`[ $1[$2], $1[(($2)+1)%4], $1[(($2)+3)%4] ]') + m4_dnl INREFFRAME(left_cnr, right_cnr, morevars) { body; } m4_define(`INREFFRAME',` length_vec = ($2) - ($1); @@ -248,31 +238,30 @@ m4_define(`ROUNDCORNER_VARS',` lp2 = this_cnr + clockwise2d(l_uvec) * bigr; lp3 = this_cnr - clockwise2d(r_uvec) * bigr; lp4 = right_cnr - clockwise2d(r_uvec) * bigr; - ctr = line_intersection_2d(lp1,lp2,lp3,lp4) + ctr = line_intersection_2d(lp1,lp2,lp3,lp4); + ctr3 = concat(ctr,[0]) ') module RoundCorner_selector(ci, adj) { ROUNDCORNER_VARS; - echo("RCS",l_uvec,ctr); - union(){ - INREFFRAME(this_cnr, right_cnr) { - cube(bigr*2 + adj, center=true); + intersection(){ + union(){ + INREFFRAME(ctr3,concat(lp1,[4])){ + translate([0,0,-bigr]) linear_extrude(height=bigr*2) { + translate([-bigr*2 + adj, -bigr]) + square([bigr*2, bigr*3]); + } + } } - } - %translate(concat(ctr,[0])) circle(1); - if(0){ - union(){ - INREFFRAME(this_cnr, right_cnr) { -// %translate([ -bigr,-bigr,0 ]) -// cube([bigr*2 + adj, bigr*3, bigr*2]); + union(){ + INREFFRAME(ctr3,concat(lp4,[0])){ + translate([0,0,-bigr]) linear_extrude(height=bigr*2) { + translate([-bigr*2, -bigr*2]) + square([bigr*2 + adj, bigr*3]); + } + } } } - union(){ - INREFFRAME(this_cnr, left_cnr) { - %translate([ -bigr,-bigr,0 ]) - cube(bigr*2 + adj); - } - }} } module RoundCornerCut(ci) { @@ -281,7 +270,7 @@ module RoundCornerCut(ci) { ROUNDCORNER_VARS; difference(){ RoundCorner_selector(ci, -0.1); - translate(concat(ctr,[0])) + translate(ctr3) cylinder(center=true, h=20, r= bigr); } } @@ -291,7 +280,7 @@ module RoundCornerAdd(ci) { intersection(){ RoundCorner_selector(ci, +0.1); INREFFRAME_EDGE { - translate(concat(ctr,[0])){ + translate(ctr3){ rotate_extrude(convexity=10, $fn=50) translate([bigr, 0]) difference(){ @@ -388,7 +377,7 @@ module TestPiece1(){ ////toplevel [ 0, 0] ]; corners = TestPiece_holes2corners(holes); - rcs = [corners[0], corners[1]]; + rcs = R_CNR(corners,0); difference(){ union(){ TileBase(corners[0], corners[2]); @@ -439,28 +428,6 @@ module Machine_Arm(){ } } -module Machine_Profile(){ - first_rear = machine_rear_profile[0]; - below_point = 0.5 * ( first_rear + first_front ) + [ 0, -10 ]; - pol = concat( machine_rear_profile, - [ below_point ], - machine_front_profile); - skew_angle = atan2( first_front[1] - first_rear[1], - first_front[0] - first_rear[0] ); - //echo(below_point, pol, skew_angle); - hull(){ - for (z=[0,-40]) { - translate([0,z]) { - //scale([1,5]) - rotate([0,0, -skew_angle ]){ - //translate( - first_front ) - polygon(pol); - } - } - } - } -} - module Machine_NewRearProfile(){ // figures copied out of xfig edit boxes // best not to edit the posbox size if poss - just move it @@ -477,6 +444,91 @@ module Machine_NewRearProfile(){ } } +module Machine_NewFrontProfile(){ + // figures copied out of xfig edit boxes + // best not to edit the posbox size if poss - just move it + posbox = 10 * ([11.8022,8.0600] - [4.2044,19.1867]); // box, Green + refline = 10 * ([7.6778,16.7222] - [27.8689,17.6578]); // line, Blue + refline_mm = (11-1)*10; + sh = -[abs(posbox[0]), abs(posbox[1])]; + rot = atan2(-refline[0], refline[1]); + sc = refline_mm / vectorlen2d(refline); + //echo("SH",sh,rot,sc); + mirror([1,0]) scale(sc) rotate(rot+90) translate(sh){ + import("sewing-table-front-profile.dxf", convexity=10); // spline, Pink3 + } +} + +module Machine_NewEndProfile(){ + // figures copied out of xfig edit boxes + // NB that y coords are reversed - xfig origin is at bottom left + posboxs = 10 * [[4.0400,17.7956], [11.6622,32.5511]]; // box, Pink3 + refline = 10 * ([8.4000,22.6000] - [50.3000,22.2000]); // line, Blue + refline_mm = 10 * (11 - 2.5); + sidelines = 10 * [[[9.0889,20.6178], [8.9644,14.6889]], + [[50.3800,21.9578], [50.1933,14.4933]]]; // lines, Blue3 + baseline = 10 * [[8.4000,18.0822], [50.3000,17.6822]]; // line, Green2 + + rot_adj = -0.38; + + posbox = [min(posboxs[0][0],posboxs[1][0]), + max(posboxs[0][1],posboxs[1][1])]; + + m4_define(`MNEP_ELP', + `line_intersection_2d(baseline[0],baseline[1], + sidelines[$1][0],sidelines[$1][1])') + endline = [MNEP_ELP(0),MNEP_ELP(1)]; + + rot = atan2(-refline[1], -refline[0]); + sc = refline_mm / vectorlen2d(refline); + sh = (0.5 * (endline[0] + endline[1])) - posbox; + + ellen = sc * dist2d(endline[0],endline[1]); + scy = cutout_l_end_y_total / ellen; + + scale([scy,1]) scale(sc) rotate(rot + rot_adj) translate(-[sh[0],-sh[1]]){ + + mirror([0,1]){ + //%translate(1 * (posboxs[0] - posbox)) square(50); + //%translate(1 * (posboxs[1] - posbox)) square(50); +// %translate(1 * (baseline[0] - posbox)) square([50,10]); + +// %translate(1 * (endline[0] - posbox)) square([50,10]); +// %translate(1 * (endline[1] - posbox)) square([50,10]); + +// %translate(1 * (sidelines[0][0] - posbox)) square([10,50]); +// %translate(1 * (sidelines[0][1] - posbox)) square([10,50]); +// %translate(1 * (sidelines[1][0] - posbox)) square([10,50]); +// %translate(1 * (sidelines[1][1] - posbox)) square([10,50]); + } + + import("sewing-table-end-profile.dxf", convexity=10); // spline, Pink3 + } +} + +module Machine_NewEndProfileDemo(){ ////toplevel + translate([0,5,0]) Machine_NewEndProfile(); + translate([0,5,1]) color("blue") mirror([1,0]) Machine_NewEndProfile(); + mirror([0,1,0]){ + translate([0,5, 0]) Machine_NewEndProfile(); + translate([0,5,-1]) color("blue") mirror([1,0]) Machine_NewEndProfile(); + } +} + +module Machine_NewArm(){ + translate([0,0,-30]) linear_extrude(height=60) { + translate(tile01_tr + [ -cutout_l_end_x + cutout_l_end_new_x_slop, + (-cutout_tile01_y + cutout_tile11_y)/2 ]){ + rotate(-90){ + hull(){ + for (d=[0,400]) + translate([0,d]) Machine_NewEndProfile(); + } + } + } + } +} + module Machine_NewRearCurve(){ slant = atan2(4,210-10); //echo("SL",slant); @@ -508,24 +560,6 @@ module Machine_NewRearCurve(){ } } -module Machine_RearProfile(){ ////toplevel - intersection(){ - Machine_Profile(); - translate([ -200 + machine_rear_to_front/2, -100 ]) { - square([200,200]); - } - } -} - -module Machine_FrontProfile(){ - intersection(){ - Machine_Profile(); - translate([ machine_rear_to_front/2, -100 ]) { - square([200,200]); - } - } -} - module Machine_Curves(){ ////toplevel translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len, cutout_tile11_y, @@ -542,18 +576,15 @@ module Machine_Curves(){ ////toplevel translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len, cutout_tile11_y, frontcurve_z_slop ]){ - translate([ 0, -first_front[0] , 0 ]) + translate([0, -machine_rear_to_front, 0]) multmatrix([[1, -frontcurve_side_skew, 0, 0], [0, 1, 0, 0], [0, 0, 1, 0], [0, 0, 0, 1]]) - translate([ 0, first_front[0] , 0 ]) - mirror([1,0,0]){ - rotate([0,-90,0])rotate([0,0,-90]){ - linear_extrude(height= 200) - Machine_FrontProfile(); - } - } + mirror([1,0,0]) rotate([0,-90,0])rotate([0,0,-90]) + linear_extrude(height= 200) + Machine_NewFrontProfile(); + translate([ rearcurve_strt_len, 0, rearcurve_z_slop ]){ @@ -562,14 +593,38 @@ module Machine_Curves(){ ////toplevel } } +module TestStrapSlots(){ + pegwidth = teststrap_peg[0]; + for (pos = teststrapslots_at) { + echo("TSS",pos); + translate(concat(pos,[0])) + for (mx = [0,1]) mirror([mx,0,0]) { + translate([ pegwidth/2, -teststrap[1]/2, -20 ]) + cube(concat(teststrap,[40])); + } + } +} + +module TestStrapPeg_any(l){ cube(concat([l],teststrap_peg)); } + +module TestStrapPeg_Short(){ ////toplevel + TestStrapPeg_any(35); +} + +module TestStrapPeg_Long(){ ////toplevel + TestStrapPeg_any(60); +} + module Machine(){ ////toplevel Machine_Arm(); Machine_Curves(); + if (TEST) + TestStrapSlots(); } module MachineEnvelope(){ // used for testing - p_arm_bl = [-cutout_tile11_x, -cutout_tile01_y]; + p_arm_bl = [-cutout_l_end_x, -cutout_tile01_y]; y_arm_t = cutout_tile11_y; p_crv_fl = p_arm_bl + [rearedge_len, -frontcurve_avoid_y]; y_crv_b = y_arm_t + rearcurve_avoid_y; @@ -598,48 +653,12 @@ module Rectangle_TileBase(c) { TileBase(c[0], c[2]); } function Posts_interpolate_one(c0,c1) = [c0, (c0+c1)/2, c1]; -m4_dnl R_EDGE(c,ix) -m4_dnl c is from Rectangle_corners and -m4_dnl ix is a corner number -m4_dnl expands to two comma-separated corners: -m4_dnl that denoted by ix, and the next one anticlockwise -m4_define(`R_EDGE',`$1[$2],$1[(($2)+1)%4]') - -module FitTest_general(c0,sz, dobrace=false){ - c = Rectangle_corners(c0, sz); - brace = [7,7,9]; - difference(){ - union(){ - Rectangle_TileBase(c); - if (dobrace) { - translate(concat(c0, [-brace[2] + 0.1])){ - difference(){ - cube(concat(sz,[brace[2]]) - [5,0,0]); - translate(brace + [0,0, -25]) - cube(concat(sz, [50]) - brace*2 + [10,0,0]); - } - } - } - RoundEdge(R_EDGE(c,1)); - } - Machine(); - } -} - -module FitTest_Entire(){ ////toplevel - FitTest_general([-40,-80], [275,180], dobrace=true); -} - -module FitTest_RearCurve(){ ////toplevel - FitTest_general([110,0], [170,100]); -} - module Tile02(){ ////toplevel sz = [100,170]; c0 = tile02_tr + -sz; c = Rectangle_corners(c0, sz); posts = Rectangle_corners2posts(c); - rcs = [R_EDGE(c,0)]; + rcs = R_CNR(c,0); difference(){ union(){ Rectangle_TileBase(c); @@ -659,7 +678,7 @@ module Tile12(){ ////toplevel c0 = tile02_tr + [-sz[0], 0]; c = Rectangle_corners(c0, sz); posts = Rectangle_corners2posts(c); - rcs = [R_EDGE(c,3)]; + rcs = R_CNR(c,3); difference(){ union(){ Rectangle_TileBase(c); @@ -674,7 +693,7 @@ module Tile12(){ ////toplevel RoundCornerAdd(rcs); } -tile_01_11_cnr = tile01_tr + [-cutout_tile11_x, 0]; +tile_01_11_cnr = tile01_tr + [-cutout_l_end_x, 0]; tile_11_10_cnr = tile01_tr + [0, cutout_tile11_y]; tile_01_00_cnr = tile01_tr - [0, cutout_tile01_y]; @@ -685,7 +704,7 @@ module Tile11(){ ////toplevel cnr_posts = Rectangle_corners2posts(c); posts = concat( Posts_interpolate_one(cnr_posts[0], - cnr_posts[1] - [cutout_tile11_x, 0]), + cnr_posts[1] - [cutout_l_end_x, 0]), [ cnr_posts[1] + [0, cutout_tile11_y], cnr_posts[2], cnr_posts[3] @@ -711,7 +730,7 @@ module Tile01(){ ////toplevel posts = concat( Posts_interpolate_one(R_EDGE(cnr_posts,0)), [ cnr_posts[2] + [0, -cutout_tile01_y] ], - Posts_interpolate_one(cnr_posts[2] - [cutout_tile11_x, 0], + Posts_interpolate_one(cnr_posts[2] - [cutout_l_end_x, 0], cnr_posts[3]) ); difference(){ @@ -739,7 +758,7 @@ module Tile10(){ ////toplevel cnr_posts[1] + [ 0, rcy ], cnr_posts[2], cnr_posts[3] ]; - rcs = [R_EDGE(c,2)]; + rcs = R_CNR(c,2); difference(){ union(){ Rectangle_TileBase(c); @@ -774,7 +793,8 @@ module Tile00(){ ////toplevel cnr_posts[2] + [ -sz[0] + rearedge_len - cutout_l_end_x, -cty ], cnr_posts[3] + [ 0, -cty ] ]; - rcs = [R_EDGE(c,1)]; + rcs = R_CNR(c,1); + rc2 = [c1bis,c2bis,c[1]]; difference(){ union(){ difference(){ @@ -793,18 +813,164 @@ module Tile00(){ ////toplevel RoundEdge(c1bis, c2bis); } Machine(); + RoundCornerCut(rc2); } RoundCornerAdd(rcs); - RoundCornerAdd([c1bis,c2bis,c[1]]); + RoundCornerAdd(rc2); +} + +module FitTest_general(c0,sz, dobrace=false, bracexx=0){ + c = Rectangle_corners(c0, sz); + brace = [7,7,9]; + bsz = sz + [bracexx,0,0]; + difference(){ + union(){ + Rectangle_TileBase(c); + if (dobrace) { + translate(concat(c0, [-brace[2] + 0.1])){ + difference(){ + cube(concat(bsz, [brace[2]]) - [5,0,0]); + translate(brace + [0,0, -25]) + cube(concat(bsz, [50]) - brace*2 + [10,0,0]); + } + } + } + RoundEdge(R_EDGE(c,1)); + } + Machine(); + } +} + +module FitTest_PairLink(cut=false){ ////toplevel + cy0=-55; cy1=85; cx=132; + bar = [10,10]; + legrad = 12; + footrad_min = 1; footrad_max = 4; footrad_depth = 5; + strap = [3,5]; + adj_neg_slop = 1.0; + bar_z_slop = 1.75; + + // calculated + straphole_x_max = legrad/sqrt(2) + footrad_max; + dz = cut ? adj_neg_slop : 0; + + translate([cx - bar[0]/2, cy0, dz + bar_z_slop]) + cube([bar[0], cy1-cy0, bar[1] - bar_z_slop]); + + for (endy=[cy0,cy1]) { + $fn=32; + translate([cx,endy,dz]){ + // feet + for (rot=[45:90:315]) rotate(rot) { + translate([legrad,0,0]){ + hull(){ + cylinder(r= footrad_max, h=1); + translate([0,0,-footrad_depth]) + cylinder(r= footrad_min, h=1); + } + if (cut) + translate([0,0,-10]) + cylinder(r= footrad_min + + adj_neg_slop * (footrad_max-footrad_min)/footrad_depth, + h=20); + } + } + // legs + for (rot=[45,135]) rotate(rot) { + hull(){ + for (s=[-1,+1]){ + translate([s*legrad,0,0]) + cylinder(r= footrad_max, h=bar[1]); + } + } + } + // strap holes + if (cut) { + for (rot=[0,180]) rotate(rot) { + translate([ straphole_x_max - strap[0]/2, 0,0 ]) + cube(concat(strap,[20]), center=true); + } + } + } + } +} + +module FitTest_RearCurve(){ ////toplevel + difference(){ + FitTest_general([100,0], [180,100]); + FitTest_PairLink(true); + TestStrapSlots(); + } } module FitTest_FrontCurve(){ ////toplevel - p0 = [110,-80]; - sz = [170,80]; - intersection() { - Tile00(); - translate([0,0,-8]) linear_extrude(height=18) { - translate(p0) square(sz); + p0 = [100,-80]; + sz = [180,80]; + difference(){ + intersection() { + Tile00(); + translate([0,0,-8]) linear_extrude(height=18) { + translate(p0) square(sz); + translate(teststrapslots_at[3]) + scale(2* [ teststrap_peg[0], teststrap[1] ]) + circle(r=1, $fn=20); + } + } + FitTest_PairLink(true); + TestStrapSlots(); + } +} + +module FitTest_Entire(){ ////toplevel + p0 = [-33,-80]; + szrear = [263,180]; + szfront = [243,szrear[1]]; + difference(){ + FitTest_general(p0, szrear, dobrace=true, bracexx=0); + FitTest_PairLink(true); + translate(concat(p0,[0]) + [szfront[0],-10,-40]) + cube([100, -p0[1], 80]); + TestStrapSlots(); + } + intersection(){ + FitTest_RearCurve(); + translate(concat(p0,[-20])) cube(concat(szrear,[40])); + } + FitTest_FrontCurve(); +} + +module FitTest_EntireDemo(){ ////toplevel + FitTest_Entire(); + //%Tile00(); +} + +module FitTest_EndEnd(){ ////toplevel + p0 = [-32,-32]; + sz = [188,113]; + sz2 = [168,100]; + difference(){ + FitTest_general(p0, sz); + translate([ p0[0] -1, p0[1]+sz2[1], -10]) + cube([ sz2[0] +1, 50, 20 ]); + } +} + +module FitTest_PairDemo(){ ////toplevel + sh=[-90,-15,0]; + translate(sh){ + FitTest_PairLink(); + %FitTest_FrontCurve(); + %FitTest_RearCurve(); + } + rotate([0,0,180]){ + translate(sh){ + difference(){ + union(){ + FitTest_FrontCurve(); + FitTest_RearCurve(); + } + #FitTest_PairLink(true); + } } } } @@ -814,7 +980,7 @@ module RoundCornerDemo_plat(cnr){ } module RoundCornerDemo(){ ////toplevel - cnr = [ [0,0], [15,0], [-10,12] ]; + cnr = [ [-2,-3], [13,-3], [-12,9] ]; translate([0,25,0]) RoundCornerDemo_plat(cnr); translate([25,0,0]) RoundCornerAdd(cnr); translate([-25,0,0]) RoundCornerCut(cnr); @@ -840,9 +1006,11 @@ module Demo(){ ////toplevel //TestPiece2(); //Demo(); -//Machine_Profile(); //Machine_NewRearProfile(); //Machine_NewRearCurve(); +//Machine_NewFrontProfile(); +//Machine_NewEndProfile(); +//Machine_NewEndProfileDemo(); //Machine_Curves(); //Machine(); //FitTest();