X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=poster-tube-lid.scad;h=b2718f22d71692678656d1f286b23d72415d482e;hp=10b2bc778830f61da19d2288fe4eeb03262d61a3;hb=bffae10e351e8aae21fedc413a62e71d1f7808e0;hpb=1a0fa724333f9e1f96155f9695d9a50497958a9a diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad index 10b2bc7..b2718f2 100644 --- a/poster-tube-lid.scad +++ b/poster-tube-lid.scad @@ -11,7 +11,7 @@ main_cnr = 6.0; min_wall = 3; -rivet_posn = 6.0 + 0.1; +rivet_posn = 6.0 + 0.30; rivet_thick = 1.67; rivet_width = 4.15 + 1.0; rivet_tall = 5.51 + 1.49; @@ -20,7 +20,7 @@ over_rivet_wall = 1.0; side_rivet_gap = 1.5; inside_rivet_gap = 1.5; -bayo_interf = 0.44; +bayo_interf = 0.30; bayo_behind = 3.5; bayo_interf_width = 2.0; bayo_interf_slope = 0.5; @@ -75,6 +75,25 @@ sm_bolt_y_over = 0.5; sm_closure_cnr = 3.0; +catch_stem_h = 3; +catch_stem_len = 50; +catch_stem_th = 3; + +catch_pin_slop = 0.25; // each side, and above +catch_stalk_above_gap = 1.5; +catch_stalk_eff_bend_rad = catch_stem_len * 0.75; + +catch_stalk_base_width = 15; + +catch_knob_dia = 6; +catch_knob_above_gap = 8; +catch_knob_height = 6; + +catch_stem_below_gap = 1.0; +catch_stem_beside_gap = 2.0; +catch_pin_gap = 0.5; +catch_hook_slope = 0.15; + // calculated TAU = PI*2; @@ -104,6 +123,9 @@ middle_bot_z = top_z - top_thick_middle; bayo_entry = bayo_behind / 3.0; bayo_top_z = bayo_behind + bayo_gap; +bayo_nom_rad = main_dia/2 + side_thick; +bayo_real_rad = main_dia/2 + rivet_tall; + rivet_entry_width = rivet_width + side_rivet_gap; jig_mark_rad = jig_mark + main_dia/2 + jig_thick; @@ -125,9 +147,20 @@ smc_max_y = smc_bolt_y + sm_bolt_y_over smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2; +catch_cr = catch_knob_dia/2 + catch_stem_beside_gap; +catch_strap_width = sm_main_width; +catch_strap_thick = sm_main_thick; +catch_stem_end_h = catch_stem_h; +catch_pin_width = (rivet_entry_width * sm_inner_rad / bayo_nom_rad) + - catch_pin_gap; + +echo("R ", sm_inner_rad, bayo_real_rad, bayo_nom_rad); + $fs= coarse ? 2.5 : 0.5; $fa= coarse ? 5 : 1; +include + // bayonet definition bayo_a = [ bayo_entry_x, 0 ]; @@ -166,6 +199,51 @@ bayo_polygon = [ bayo_a, echo(bayo_polygon); +// CATCH + +//cppy6 = -catch_strap_width * 2/3; + +cppxC = 0.41 * sm_inner_rad * TAU; + +// catch pin + +cppa = bayo_f + [1,-1] * catch_pin_slop; +cppb = bayo_g + [1,-1] * catch_pin_slop; +cppd = [ bayo_n[0] - catch_pin_slop, -catch_stalk_above_gap ]; +cppc = [ cppd[0], cppb[1] ]; +cpph = cppd + [0,-1] * catch_stem_h; +cppe = cppd + [0,-1] * (catch_knob_above_gap + catch_knob_dia/2); +cppf = [ cppa[0], cppe[1] ]; +cppg = [ cppa[0], cpph[1] ]; +cppB = 0.5 * (cppf + cppe); + +// catch assembly depression below pin + +cppy6 = cppB[1] - (catch_knob_dia/2 + + (cppc[1] - cppd[1]) + + catch_stem_below_gap); +cpp7 = [ cppB[0], cppy6 + catch_cr ]; +cpp11 = cpp7 + [1,0] * catch_cr; +cppy9 = cppy6 + catch_strap_width * 1/3; +cpp9 = [ cpp7[0] + catch_cr * 2, cppy9 ]; +cpp8 = cpp9 + [0,-1] * catch_cr; +cpp10 = cpp8 + [-1,0] * catch_cr; +cppC = [ cppxC, cpp9[1] ]; +cppD = cppC + [0,-1] * catch_strap_width; + +// catch assembly stalk and so on + +cppF = [ cppg[0] - catch_stem_stalk_eff_bend_rad, cppd[1] ]; +cpp4 = [ cppg[0] - catch_stem_len, cpph[1] ] + [1,-1] * catch_cr; +cpp5 = [ cpp4[0], cppC[1] + catch_cr ]; +cpp2 = cpp5 + [-1,0] * (catch_cr * 2 + catch_stalk_base_width); +cpp2r = cpp2 + [1,0] * catch_cr; +cpp2d = cpp2 + [0,-1] * catch_cr; +cpp3 = [ cpp2[0] + catch_cr * 2, cppd[1] - catch_cr ]; +cppA = [ -cppxC, cpp9[1] ]; +cppE = [ cppA[0], cppD[1] ]; + + module MainProfile(){ main_cnr_pos = [ side_thick, top_z ] - [1,1]*main_cnr; difference(){ @@ -196,7 +274,7 @@ module MainProfile(){ translate([ 0, oring_y_rad ]) scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ]) circle(oring_thick/2); - #translate([ 0, oring_y_rad*2 - oring_thick/2 ]) + translate([ 0, oring_y_rad*2 - oring_thick/2 ]) circle(oring_thick/2); } } @@ -234,10 +312,6 @@ module StrapHoop(){ ////toplevel } } -module HandlingProfile(){ -// translate([ -} - module RotateProjectSlice(offset, slice_size, nom_rad, real_rad){ // nom_rad > real_rad rotate([0,0, atan2(offset, nom_rad) ]){ @@ -269,8 +343,8 @@ module RotateProject(x_min, x_max, slice_size, nom_rad, real_rad){ module BayonetCutout(){ RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size, - main_dia/2 + side_thick, - main_dia/2 + rivet_tall) + bayo_nom_rad, + bayo_real_rad) translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0]) polygon(bayo_polygon, convexity=10); } @@ -339,6 +413,12 @@ module Cover(){ ////toplevel } } } + for (r=[0,180]) + rotate([0,0,r]) + translate([-implheadcup_large_dia * .5 - implheadcup_thick/2, + -implheadcup_large_dia * .0, + middle_bot_z + 0.1]) + ImplHeadCup(); // translate(strap_hoop_thick * [-0.5, 0, +1]) // translate([handling_dia/2, 0, -side_height]) // rotate([0,180,0]) rotate([0,0,90]) @@ -396,6 +476,33 @@ module CoverTest1(){ ////toplevel } } +module ImplHeadCupTest(){ ////toplevel + for (r=[0,180]) + rotate([0,0,r]) + translate([-17,0,0]) + ImplHeadCup(); +} + +module SomeStrap(){ + // children(0) is to add, (1) subtract + difference(){ + union(){ + cylinder(r=sm_outer_rad, h=sm_main_width); + StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr, + smc_max_y, + sm_closure_cnr); + children(0); + } + translate([0,0,-1]) + cylinder(r=sm_inner_rad, h=sm_main_width+2); + translate(smc_pos) + StrapMountBolt(10); + translate(smc_pos) + cube([ sm_bolt_tighten_allow, 40,100 ], center=true); + children(1); + } +} + module StrapMountBolt(l_delta){ ///toplevel // positioned relative to smc_pos translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2, @@ -430,31 +537,180 @@ module StrapMountProtrusion(half_x, max_y, cnr){ } module StrapMount(){ ////toplevel + SomeStrap(){ + rotate([0,0,180]){ + StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick, + strap_hoop_thick, + sm_closure_cnr); + translate(smc_pos + + [0,0, sm_main_width] + + strap_hoop_thick * [ 0, 0.5, -1.0 ]) + StrapHoop(); + } + union(){ }; + } +} + +module CatchAssemblyCoreProfile(){ difference(){ union(){ - cylinder(r=sm_outer_rad, h=sm_main_width); - StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr, - smc_max_y, - sm_closure_cnr); - rotate([0,0,180]){ - StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick, - strap_hoop_thick, - sm_closure_cnr); - translate(smc_pos + - [0,0, sm_main_width] + - strap_hoop_thick * [ 0, 0.5, -1.0 ]) - StrapHoop(); + hull(){ + translate(cpp3) circle(r= catch_cr); + polygon([ cpp3, + cpp2r, + cpp5, + cpph, + cppd + ]); } + polygon([cppD, + cppC, + cpp9, + cpp10, + cpp11, + cpp4, + cpp2r, + cpp2d, + cppA, + cppE + ]); + translate(cpp8) circle(r= catch_cr); + } + hull(){ + translate(cpp4) circle(r= catch_cr); + translate(cpp5) circle(r= catch_cr); + translate(cpp7) circle(r= catch_cr); + polygon([cpp4, + cppg, + cpph, + cpp10, + cpp11, + ]); + } + } +} + +module CatchCoreProfile(){ ////toplevel + hull(){ + translate(cppB) circle(r= catch_knob_dia/2); + polygon([cpp4, + cppB, + cpp3]); + } + translate(cpp8) + circle(catch_cr); + polygon([ + cpp4, + cppB, + cpp3, + cpp2, + cpp1, + cpp12, + ]); + difference(){ + polygon([ cpp4, + cpp3, + cpp12, + cppA, + cppE, + cppD, + cppC, + cpp9, + cpp10, + cpp11, + cpp7, + cpp5, + ], convexity=10); + hull(){ + translate(cpp7) circle(r= catch_cr); + polygon([ cpp7, + cpp5, + cpp11 ]); + } + hull(){ + translate(cpp6) circle(catch_cr); + polygon([ cppA, + cpp0, + cpp1 ]); } - translate([0,0,-1]) - cylinder(r=sm_inner_rad, h=sm_main_width+2); - translate(smc_pos) - StrapMountBolt(10); - translate(smc_pos) - cube([ sm_bolt_tighten_allow, 40,100 ], center=true); } } +module CatchCore(){ /////toplevel + linear_extrude(height=catch_strap_thick, convexity=10) + CatchAssemblyCoreProfile(); + + translate(concat(cppB,[0])) hull(){ + translate([0,0, catch_knob_height - catch_knob_dia/2]) + sphere(r = catch_knob_dia/2); + cylinder(r = catch_knob_dia/2, h = 0.1); + } +} + +module CatchPreDistort(){ /////toplevel + scale(100 / sm_inner_rad) + rotate([90,0,0]) + CatchCore(); +} + +module CatchAssembly(){ /////toplevel + rotate([0,0, -0.5 * (cpp1[0] + cpp2[0]) / sm_inner_rad * 360/TAU]) + translate([0,0, catch_strap_width]) + scale(sm_inner_rad / 100) + import(str("poster-tube-lid,CatchPostDistort-fa", + (coarse ? 20 : 3), + ".stl"), + convexity=20); + + SomeStrap(){ + union(){ } + union(){ + translate([-200, -200, -200]) + cube([400, 200, 400]); + } + } +} + +module CatchDemo(){ /////toplevel + color("blue") translate([0,0, + -catch_strap_width + -cpp0[1] + ]) + CatchAssembly(); + translate([0,0,+side_height + ]) + Cover(); +} + +module CatchDemoS(){ /////toplevel + color("blue") translate([0,0, + -catch_strap_width + -cpp0[1] + ]) + CatchAssembly(); + intersection(){ + translate([0,0,+side_height + ]) + Cover(); + mirror([0,1,0]) translate([-250,33,0]) cube([500,500,500]); + } + color("black") + translate([0,-33,0]) + cube([6.15, 2,2], center=true); +} + +module CatchPinProfileDemo(){ /////toplevel + echo("G ", + cpp2[0] - cpp1[0], + bayo_n[0] - bayo_e[0]); + color("blue") translate([-cpp2[0], + -cpp2[1], + +1, + ]) + CatchCoreProfile(); + polygon(bayo_polygon, convexity=10); +} + //ProfilesDemo(); //BayonetCutout(); //MainProfile();