X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=lock-inframe-bracket.scad;h=6df5733e8e1a26d8dc25a9fdb4dd5bba10979ad7;hp=3d368627b70f07359d433dd5816867a24a84a43c;hb=a7b0012d1b9a146acf75048f1ffabca654ce3e79;hpb=08529e66d4bb3231eda924d5c16862dd2de135e7

diff --git a/lock-inframe-bracket.scad b/lock-inframe-bracket.scad
index 3d36862..6df5733 100644
--- a/lock-inframe-bracket.scad
+++ b/lock-inframe-bracket.scad
@@ -1,31 +1,38 @@
 // -*- C -*-
 
-tube_dia = 27.5 + 0.5;
+tube_dia = 27.5 + 1.625;
 lock_w = 42.5 + 0.5;
 lock_d = 28.0 + 0.5;
 main_h = 45.0;
 backflange_d = 12;
+lockshaft_dia = 14.35;
 
-lockshaft_r = [5, 5];
 cliprecess_h = 16;
 total_h = 45;
 
-back_gap = 7;
+back_gap = 10;
 main_th = 2.5;
+tube_th = 2.25;
+
 midweb_d = 3;
-clip_th = 2.5;
+clip_th = 3.5;
 clip_gap = 2.5;
 clip_d = 22.0;
 
 mountscrew_dia = 4 + 0.5;
-clipbolt_dia = 5 + 0.5;
+clipbolt_dia = 5 + 0.1;
+
+backflange_th = 3.5;
+
+$fn=50;
 
 // calculated
 
+lockshaft_r = [1, 1] * lockshaft_dia / 2;
 front_th = main_th;
 
-tube_or = tube_dia/2 + main_th;
-back_ohw = back_gap/2 + main_th;
+tube_or = tube_dia/2 + tube_th;
+back_ohw = back_gap/2 + backflange_th;
 backflange_ymin = tube_or+backflange_d;
 
 lock_0y = tube_dia/2 + lock_d/2 + midweb_d;
@@ -70,7 +77,11 @@ clip_ymin = cliprecess_ymax - total_h;
 clip_ogap = clip_gap + clip_th*2;
 
 module ClipElevationPositive(){
-  oval(lockshaft_or);
+  hull(){
+    oval(lockshaft_or);
+    translate([0, -lockshaft_or[1] * sqrt(2)])
+      square(center=true, 0.5);
+  }
   translate([-lockshaft_or[0], 0])
     square([lockshaft_or[0]*2, cliprecess_ymax]);
   translate([-clip_ogap/2, 0]) mirror([0,1]) square([clip_ogap, -clip_ymin]);
@@ -115,7 +126,7 @@ module ThroughHoles(){
   }
 
   ThroughHole( clipbolt_dia/2,
-	       lock_0y + lock_d/2 + clip_d/2,
+	       lock_0y + lock_d/2 + clip_d/2 + front_th/2,
 	       total_h - cliprecess_h - clip_th - clip_d/2 );
 }
 
@@ -129,7 +140,42 @@ module MainPositive(){
   }
 }
 
+module Bracket(){ //// toplevel
+  difference(){
+    MainPositive();
+    ThroughHoles();
+  }
+}
+
+module TestTopEdge(){ //// toplevel
+  intersection(){
+    translate([0,0, -total_h])
+      translate([0,0, 4])
+      Bracket();
+    translate([-200,-200,0])
+      cube([400,400,100]);
+  }
+}
+
+module TestClipBoltHole(){ //// toplevel
+  intersection(){
+    union(){
+      translate([0, 0, -5])
+	Bracket();
+      translate([-4, lock_0y + lock_d/2 + 1, 0])
+	cube([8, 4, 1.5]);
+    }
+    translate([-200, lock_0y + lock_d/2 + 0.1])
+      cube([400, 400, total_h-20]);
+  }
+}
+
 //MainPlan();
+//ClipElevationPositive();
 //ClipElevation();
-MainPositive();
-%ThroughHoles();
+//MainPositive();
+//%ThroughHoles();
+//TestTopEdge();
+//TestClipBoltHole();
+
+//Bracket();