X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=filamentspool.scad;h=34e2f823458e60c7341dc1753cd247a55ad2442b;hp=769dffd5f19b8a9af88dd1746eaf0255497dc245;hb=4fb988a551049dac5f11f562415340d8743dd8e5;hpb=074bb8d5787f8b2b50408d1725542a5caaabd665

diff --git a/filamentspool.scad b/filamentspool.scad
index 769dffd..34e2f82 100644
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -5,12 +5,18 @@ fdia=1.75;
 slop=0.5;
 bigslop=slop*2;
 
+exteffrad = 70;
 hubeffrad = 30;
 hubbigrad = 20;
 hublwidth = 3;
+hubstemwidth = 2;
 hublthick = 10;
 hubaxlelen = 25;
 hubaxlerad = 5;
+totalheightfromtower = 240;
+axletowerfudgebend = 0;
+axleaxlefudgebend = 3;
+axlepadlen = 1.0;
 
 prongthick=5;
 prongwidth=5;
@@ -38,6 +44,7 @@ overclipcupgap=5;
 overclipdepth=15;
 overcliproundr=2.0;
 overclipthick=0.5;
+overclipcupnextgap=20;
 
 overclipsmaller=-2.5;
 overclipbigger=0.0;
@@ -49,11 +56,28 @@ wingthick=3;
 armendwallthick=2.5;
 armendbasethick=1.2;
 
+axlehorizoffset = 12.5;
+axlevertheight = 100;
+towercliph = 16;
+towerclipcount = 3;
+towerpillarw = 5;
+
+axlepinrad = 2;
+axlepintabrad = 5;
+
+washerthick = 1.2;
+washerthinthick = 0.8;
+washerverythinthick = 0.4;
+washerrad = hubaxlerad + 7.5;
+frictionwasherarmwidth = 3;
+frictionwasherextrapush = 1.0;
+
 ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
 
 include <doveclip.scad>
 include <cliphook.scad>
 include <filamentteeth.scad>
+include <axlepin.scad>
 
 channelwidth = prongthick + slop;
 channeldepth = prongwidth + ratchettoothheight;
@@ -61,7 +85,7 @@ totalwidth = armendwallthick*2 + channelwidth;
 totalheight = channeldepth + armendbasethick;
 stalkwidth = prongwidth + prongstalkxwidth;
 
-module ArmEnd(length=120){
+module ArmEnd(length=120){ ////toplevel
   translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
     rotate([0,0,-90])
       DoveClipPairBase(h=doveclipheight);
@@ -121,7 +145,7 @@ module FilamentCupCup(){
   }
 }
 
-module FilamentCup() {
+module FilamentCup() { ////toplevel
   FilamentCupHandle();
 
   dx = cupbigrad + prongwidth;
@@ -145,9 +169,11 @@ module FilamentCup() {
 	  dy - sqrt(midrad*midrad - proptaken*proptaken) - prongwidth/2,
 	  prongthick]);
   }
-  translate([0, overclipcupgap, 0])
-    rotate([0,0, 102 + fdia])
-    FilamentTeeth(fdia=fdia, h=teethh);
+  for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
+    translate([0, y, 0])
+      rotate([0,0, 102 + fdia])
+      FilamentTeeth(fdia=fdia, h=teethh);
+  }
 }
 
 module CupSecuringClipSolid(w,d,h1,h2){
@@ -167,7 +193,7 @@ module CupSecuringClipSolidSmooth(xrad=0, xdepth=0){
   }
 }
 
-module CupSecuringClip(){
+module CupSecuringClip(){ ////toplevel
   wingswidth = wingspoke*2 + overclipthick*2 + overcliproundr*2 + totalwidth;
   difference(){
     union(){
@@ -180,35 +206,165 @@ module CupSecuringClip(){
   }
 }
 
-module ArmDoveClipPin(){
+module ArmDoveClipPin(){ ////toplevel
   DoveClipPin(h=doveclipheight);
 }
 
-module Hub(){
+module TowerDoveClipPin(){ ////toplevel
+  DoveClipPin(h=towercliph/2);
+}
+
+module Hub(){ ////toplevel
   difference(){
-    cylinder(h=hublthick, r=hubbigrad);
-    translate([0,0,-1]) cylinder(h=hublthick+2, r=(hubbigrad-hublwidth));
+    cylinder($fn=60, h=hublthick, r=hubbigrad);
+    translate([0,0,-1])
+      cylinder($fn=30, h=hublthick+2, r=(hubbigrad-hublwidth));
   }
+  axlerad = hubaxlerad + slop;
   difference(){
-    cylinder(h=hubaxlelen, r=hubaxlerad+hublwidth);
-    translate([0,0,-1]) cylinder(h=hubaxlelen+2, r=hubaxlerad);
+    cylinder(h=hubaxlelen, r=axlerad+hublwidth);
+    translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
   }
+  hole = hubeffrad - hubbigrad - DoveClip_depth() - hublwidth*2;
+  holewidth = DoveClipPairSane_width() - hubstemwidth*2;
   for (ang=[0,120,240])
     rotate([0,0,ang]) {
-      translate([hubbigrad,0,0])
-	rotate([0,0,90])
-	DoveClipPairBase(baseextend=hublwidth, h=doveclipheight);
+      difference() {
+	translate([hubeffrad,0,0])
+	  DoveClipPairSane(h=doveclipheight,
+			   baseextend = (hubeffrad - DoveClip_depth()
+					 - hubbigrad + hublwidth));
+	if (hole>hublwidth && holewidth > 2) {
+	  translate([hubbigrad + hublwidth, -holewidth/2, -1])
+	    cube([hole, holewidth, hublthick+2]);
+	}
+      }
     }
-  xmin = hubaxlerad+hublwidth/2;
+  xmin = axlerad+hublwidth/2;
   xmax = hubbigrad-hublwidth/2;
   for (ang = [0 : 60 : 359])
     rotate([0,0,ang]) rotate([90,0,0]) {
       translate([0,0,-hublwidth/2])
 	linear_extrude(height=hublwidth)
-	polygon([[xmin,0], [xmax,0], [xmax,hublthick], [xmin,hubaxlelen]]);
+	polygon([[xmin,0.05], [xmax,0.05],
+		 [xmax,hublthick-0.2], [xmin, hubaxlelen-0.2]]);
+    }
+}
+
+module ArmExtender(){ ////toplevel
+  DoveClipExtender(length=exteffrad-hubeffrad,
+		   ha=doveclipheight,
+		   hb=doveclipheight);
+}
+
+module FsAxlePin(){ ////toplevel
+  AxlePin(hubaxlerad, washerrad*2, axlepinrad, axlepintabrad, slop);
+}
+
+module Axle(){ ////toplevel
+  pillarswidth = DoveClipPairSane_width(towerclipcount);
+
+  rotate([0,0, -( axleaxlefudgebend + atan(slop/hubaxlelen) ) ])
+  translate([-axlehorizoffset, -axlevertheight, 0]) {
+    rotate([0,0,-axletowerfudgebend])
+    rotate([0,0,-90])
+      DoveClipPairSane(h=towercliph, count=towerclipcount, baseextend=3);
+    translate([0, DoveClip_depth(), 0])
+    rotate([0,0,90])
+      ExtenderPillars(axlevertheight - DoveClip_depth(),
+		      pillarswidth, towercliph,
+		      pillarw=towerpillarw);
+  }
+
+  axleclearlen = hubaxlelen + slop*4 + washerthick*2 + axlepadlen;
+  axlerad = hubaxlerad-slop;
+  bump = axlerad * 0.2;
+  shift = axlerad-bump;
+  joinbelowallow = 3;
+
+  intersection(){
+    translate([0, 0, shift]) {
+      difference() {
+	union(){
+	  translate([-1, 0, 0])
+	    rotate([0,90,0])
+	    cylinder($fn=60,
+		     r = axlerad,
+		     h = 1 + axleclearlen + axlepinrad*2 + 2);
+	  mirror([1,0,0]) rotate([0,90,0])
+	    cylinder(r = axlerad*1.75, h = 3);
+	  intersection(){
+	    mirror([1,0,0])
+	      translate([axlehorizoffset - pillarswidth/2, 0, 0])
+	      rotate([0,90,0])
+	      cylinder($fn=60,
+		       r = towercliph - shift,
+		       h = pillarswidth);
+	    translate([-50, -joinbelowallow, -50])
+	      cube([100, joinbelowallow+50, 100]);
+	  }
+	}
+	rotate([90,0,0])
+	translate([axleclearlen + axlepinrad/2, 0, -25])
+	  cylinder(r = axlepinrad + slop, h=50);
+      }
+    }
+    translate([-50,-50,0]) cube([100,100,100]);
+  }
+}
+
+module washer(thick){
+  Washer(hubaxlerad, washerrad, thick, slop);
+}
+
+module AxleWasher(){ ////toplevel
+  washer(thick=washerthick);
+}
+
+module AxleThinWasher(){ ////toplevel
+  washer(thick=washerthinthick);
+}
+
+module AxleVeryThinWasher(){ ////toplevel
+  washer(thick=washerverythinthick);
+}
+
+module AxleFrictionWasher(){ ////toplevel
+  difference(){
+    cylinder(h=washerthick, r=washerrad);
+    translate([0,0,-1]) cylinder(h=washerthick+2, r=hubaxlerad+slop);
+  }
+  frarmr = hubbigrad;
+  frarmw = frictionwasherarmwidth;
+  frarmpawlr = hublwidth;
+  frarmpawlpush = slop*4 + frictionwasherextrapush;
+  for (ang=[0,180]) rotate([0,0,ang]) {
+    translate([washerrad-1, -frarmw/2, 0])
+      cube([frarmr - washerrad + 1, frarmw, washerthick]);
+    intersection(){
+      translate([frarmr - frarmpawlr, -50, 0])
+	cube([frarmpawlr, 100, 50]);
+      rotate([0,90,0])
+	cylinder(h = 50, r = frarmpawlpush, $fn=36);
     }
+  }
+}
+
+module TowerExtender(){ ////toplevel
+  l = totalheightfromtower - axlevertheight;
+  echo("TowerExtender",l);
+  DoveClipExtender(length = l,
+		   ha = towercliph, hb = towercliph,
+		   counta = towerclipcount, countb = towerclipcount,
+		   pillarw = towerpillarw);
 }
 
 //ArmEnd();
 //FilamentCup();
 //CupSecuringClip();
+//Hub();
+//ArmExtender();
+//Axle();
+//AxleWasher();
+//AxlePin();
+//AxleFrictionWasher();