X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?p=reprap-play.git;a=blobdiff_plain;f=fairphone-case.scad;h=5013bc16b9419ecab103d21408677346ac31ef85;hp=3d73027f64ac493c586c9bf99dc75bd48d564587;hb=e5341097e8405194583402d52f868d386dd7d1ea;hpb=dace0300ef11fd9ef6e35aec3526c246124e905a diff --git a/fairphone-case.scad b/fairphone-case.scad index 3d73027..5013bc1 100644 --- a/fairphone-case.scad +++ b/fairphone-case.scad @@ -4,10 +4,16 @@ include phone = [ 75.0, 145.0 ]; +prop_buildout_less = 3; + +prop_angles = [ 15, 30, 45, 60 ]; + bumper = [ 0.250, -0.025 ]; // ^ One side. Overall size is increased by twice this. // If no bumpers, is the gap around the phone. +enable_support = 1; + phone_cnr_rad = 6.0; button_cutout_depth = 9; @@ -20,20 +26,21 @@ phone_backside_slope_outer = 1.0; // larger means shallower camera_pos_tl = [ 6.450, 12.750 ]; // measured from tl corner camera_pos_br = [ 22.300, 37.600 ]; // tl/br as seen from back -jack_pos = [ 13.92, 7.96 ]; -jack_dia = 9.1 + .5; // some jack I had lying around +jack_pos = [ 14.38, 7.96 ]; +jack_dia = 10.64 + .5; // some jack I had lying around noisecancelmic_pos = [ 19.54, 7.37 ]; // from rhs -noisecancelmic_dia = 1.75; +noisecancelmic_dia = 4.00; -fingerpushhole_dias = [ 15, 18 ]; +//fingerpushhole_dias = [ 15, 18 ]; +fingerpushhole_dias = []; rearspeaker_pos_bl = [ 12.64, 18.72 ]; rearspeaker_size = [ 3.76, 7.36 ]; microusb_above = 3.27 - 0.25; microusb_below = 0.0; -microusb_width = 16.12 + 0.25; +microusb_width = 16.12 + 1.25; case_th_bottom = 2.5; case_th_lid = 2.5; @@ -56,13 +63,15 @@ keeper_gap_z_bot = 0.75; keeper_gap_x = 0.25; keeper_gap_x_holes = 0.75; +keeper_side = 0; // 0 = lhs; 1 = rhs + case_lip = 1.25; lid_gap_x = 0.25; lid_gap_z = 0.25; lid_lip = 1.75; -catch_slop = 0.25; +catch_slop = 0.50; foldover_gap = 0.50; foldover_lever_gap = 0.50; @@ -91,14 +100,30 @@ hinge_x_postscrew_gap = 0.75; hinge_x_arms_gap = 0.35; hinge_r_arms_gap = 0.55; -rearspeaker_gap = [ 1.0, 1.0 ]; // each side +rearspeaker_gap = [ 2.0, 2.0 ]; // each side -catch_len = 9; +catch_len = 7.5; +catch_width = 15; +catch_thickness = 1.0; +catch_side_gap = 0.75; // each side catch_depth = 0.75; catch_height = 0.35; catch_finger_height = 1.5; -catch_finger_depth = 5.5; +catch_finger_depth = 2.5; + +prop_recess_under = 0.50; +prop_recess_slop = 0.200; // each side +prop_end_dia = 0.5; +prop_main_th = 3; +prop_taper_len = 6; +prop_main_width = 3; +prop_side_gap = 0.75; // each side +prop_lidrecess_behind = 0.75; +prop_caserecess_behind = 0.75; +prop_caserecess_taper = 0.45; // one side only +prop_prop_gap = 0.5; +prop_prong_heel_slope = 0.5; // ---------- calculated ---------- @@ -107,6 +132,8 @@ phone_height = (phone + bumper*2)[1]; inside_br = [phone_width, -phone_height]; +prop_prong_h = prop_main_th; + //echo(camera_pos_tl + bumper, // camera_pos_br + bumper); @@ -116,6 +143,13 @@ lid_buttoncover_overlap = case_th_lip + keeper_gap_z_top; phone_backside_slope_thick = phone_total_thick - phone_edge_thick; +//prop_lidrecess_depth = case_th_lid - prop_recess_under; + +//prop_nose_len = case_th_lid - prop_recess_under; +//prop_recess_slope = tan(prop_max_angle); // bigger means steeper +//prop_recess_width = prop_main_th / cos(prop_max_angle) + prop_backfwd_gap; + + //lid_lip_overlap_width xxx bad name = ; //lid_lip_inner_slope = [ 5, 5 ]; // xxx @@ -142,6 +176,8 @@ lp_r12 = case_th_lid - (lpp11[1] - lpp10[1]); lpp12 = [ epp4[0] + lp_r12, lpp11[1] ]; lpp13 = [ lpp12[0], lpp12[1] + lp_r12 ]; +case_bottom_z = epp2o[1] - case_th_bottom; + // button profile bppM = epp4 + [0,5]; bppN = [ 0.5 * (epp0[0] + epp4[0]), bppM[1] ]; @@ -185,15 +221,16 @@ hex20 = max(epp2o[0], phone_cnr_rad, kppd[0] + hingescrew_head_th + keeper_gap_x_holes); hex21 = hex20 + hingescrew_portion_len; -hex22 = hex21 - hinge_x_gap; -hex23 = hex22 + hingescrew_portion_len; +hex22 = hex21 + hinge_x_gap; +hex23 = hex22 + hingescrew_portion_len + - hingescrew_nut_thick; // bodge, need to divvy this up more sensibly hex24 = hex20 + hingescrew_shaft_len + hinge_x_postscrew_gap; -echo(hex20, hex21, hex22, hex23, hex24); -echo(hingescrew_portion_len); +//echo(hex20, hex21, hex22, hex23, hex24); +//echo(hingescrew_portion_len); // catch -cppJ = bppJ; +cppJ = [ epp4[0] + catch_thickness, lpp10[1] ]; cppA = cppJ + [lid_gap_x, -lid_gap_z]; cppB = [ epp0[0], cppA[1] ]; cppP = [ epp4[0], cppJ[1] ]; @@ -203,7 +240,7 @@ cppD = [ cppA[0], cppS[1] + catch_slop ]; cppC = [ cppB[0], cppD[1] ]; cppT = cppS + [1,0] * catch_depth; cppU = cppT + [0,-1] * catch_height; -cppV = [ cppS[0], cppU[1] - catch_height ]; +cppV = [ cppS[0], cppU[1] - catch_depth ]; cppR = 0.5*(cppP + cppJ); @@ -212,6 +249,39 @@ cppQ = [ cppR[0], cppV[1] - (catch_finger_height - cp_rQ) ]; cppF = [ cppV[0] + catch_finger_depth, cppC[1] ]; +// prop recess in case + +prop_x_pos = phone_width/2; + +prop_recess_hw = 0.5 * prop_main_width + prop_side_gap; + +prc_r1 = prop_end_dia/2; +prc_r3 = prc_r1 + prop_recess_slop; + +prcp2 = [ epp4[0] + prop_buildout_less, + case_bottom_z ]; + +prop_caserecess_buildout_r = -1; // prcp2[0] - epp2o[0]; + +prcp1 = [ epp2o[0], + epp2i[1] - prc_r3 ]; + +// prop recess in lid + +prl_r10 = prop_end_dia/2; +prl_r10o = prl_r10 + prop_recess_slop; + +prlp10 = lpp10 + [1,1] * prl_r10o + + [1,0] * prop_lidrecess_behind + + [0,1] * prop_recess_under; + +// prop + +prpp10 = [0,0]; +prpp11 = [0, prop_taper_len]; + +prp_r10 = prl_r10; + // ---------- modules ---------- module KeeperProfile(slant=0){ @@ -318,6 +388,18 @@ module CatchCatchProfile(){ polygon([cppJ, cppS, cppT, cppU, cppV, cppQ, cppR]); } +module CatchCutProfile(){ + polygon([ cppB, + cppA, + cppD, + cppF, + cppF + [0,-10], + cppF + [-10,-10], + lpp12 + [-10,0], + lpp12 + [10,0] + ]); +} + module Flip_rhs(yn=[0,1]) { for ($rhsflip=yn) { translate([phone_width/2, 0, 0]) @@ -407,7 +489,7 @@ module Buttons(){ Flip_rhs(1) SideButton(15.580, +1, 8.9) children(); // power Flip_rhs(1) SideButton(48.700, -1, 8.920) children(); // camera Flip_rhs(0) SideButton(30.800, +1, 21.96) children(); // volume - Flip_rhs( ) LidButtonishLeg(20, -1) children(); + Flip_rhs( ) LidButtonishLeg(14, -1) children(); // Flip_rhs(0) LidButtonishLeg(20, +1, 20) children(); } @@ -455,8 +537,9 @@ module OrdinaryRearApertures(){ rearspeaker_size + rearspeaker_gap); // finger hole to remove phone - OrdinaryRearAperture(1,0, [ fingerpushhole_dias[0]/2 + epp2i[0], - phone[1]/2 ]) + if (len(fingerpushhole_dias)) + OrdinaryRearAperture(1,0, [ fingerpushhole_dias[0]/2 + epp2i[0], + phone[1]/2 ]) scale(fingerpushhole_dias) circle(r= 0.5 ); } @@ -503,10 +586,10 @@ module HingeLeverOuterProfile(){ module HingeLeverInnerProfile(){ for (c = [hppT, hppB]) { hull() - for (x=[0,20]) - translate([x,0]) - circleat(c, hp_rn); - circleat(hppB, hp_rn); + for (x=[-20,20]) + for (y=[0, c[1] - hppM[1]]) + translate([x,y]) + circleat(c, hp_rn); } } @@ -527,18 +610,102 @@ module HingePortion(x0,x1){ children(0); } +module CatchPortion(width){ + translate([phone_width/2, 0,0]) + rotate([90,0,-90]) + linextr(-width/2, width/2) + children(0); +} + module CaseBase(){ AroundEdges(epp3[1], case_th_bottom, 1) EdgeProfile(); } +module PropProfile(gamma, cut=0){ ////toplevel + // https://en.wikipedia.org/wiki/Solution_of_triangles#Two_sides_and_the_included_angle_given_(SAS) + k = hp_k; + p = phone_height - prlp10[0] - hppB[0]; + x = k / (2 * sin(gamma/2)) - hppT[0]; + b = p + x; + + q = phone_height - hppT[0]; // prpp7[0] is 0 by definition + a = q + x; + c = sqrt(a*a + b*b - 2*a*b*cos(gamma)); + alpha = acos( (b*b + c*c - a*a) / (2*b*c) ); + + theta = 90 - alpha; + beta = 180 - alpha - gamma; + psi = 90 - beta; + + echo("abc", a,b,c); + + v1 = [ [ cos(psi), -sin(psi) ], // x + [ sin(psi), cos(psi) ] ]; // y + + prpp7 = [0, c + (lpp13[1] - prpp10[1]) ]; + + prp_r1 = prc_r1; + prp_r11 = prop_main_th/2; + + prpp1 = prpp7 + [1,0] * + // this is approximate, but will do + (prop_main_th/2 + prop_prop_gap + prcp1[0] - epp4[0]); + prpp3 = prpp1 + + v1[0] * -prp_r1 + + v1[1] * ((prcp2[1] - prcp1[1]) - prop_prop_gap); + prpp12 = prpp3 + v1[0] * + (prop_end_dia + prop_caserecess_taper * (prpp1[1] - prpp3[1])); + prp_r8 = prop_main_th; + prpp4 = [ prop_main_th/2, prpp3[1] ]; + prp_r5 = prp_r8; + prpp5 = [ prpp12[0] - prp_r5, + prpp3[1] - prop_prong_h + prp_r5 ]; + prpp6 = prpp4 + [0,-1] * (prop_prong_h + + prop_prong_heel_slope * (prpp5[0] - prpp4[0])); + prpp8 = prpp4 + [0,-1] * prp_r8; + prpp9 = prpp8 + [-1,0] * prp_r8; + + //#circleat(prpp3,1); + //#circleat(prpp12,1); + + if (!cut) { + hull(){ + translate(prpp8) + intersection(){ + circle(prp_r8); + polygon([[-20,-0], [0,0], [20,20]]); + } + rectfromto(prpp6, prpp9); + translate(prpp5) intersection(){ + circle(prp_r5); + polygon([[-10,-10], [0,0], [10,0]]); + } + rectfromto(prpp12 + [0,-0.1], prpp3); + } + hull(){ + circleat(prpp1, prp_r1); + rectfromto(prpp12 + [0,-0.1], prpp3); + } + } + // main shaft + rotate([0,0, cut ? -theta : 0]){ + hull(){ + extra = cut ? prop_recess_slop : 0; + rectfromto(prpp6, prpp9); + circleat(prpp11, prp_r11 + extra); + circleat(prpp10, prp_r10 + extra); + } + } +} + module Case(){ ////toplevel difference(){ union(){ CaseBase(); // ledge (fixed keeper) - intersection(){ + Flip_rhs(1-keeper_side) intersection(){ rotate([90, 0, 0]) linear_extrude(height = phone_height + phone_cnr_rad * 2) KeeperProfile(1); @@ -547,17 +714,26 @@ module Case(){ ////toplevel translate([0,0, -25]) linear_extrude(height = 50) hull() - // Flip_rhs() // actually, we only care about the LH Flip_bot() circleat([+1,-1] * phone_cnr_rad, phone_cnr_rad + case_th_side/2); } // hinge HingePortion(hex20, hex21) HingeBaseProfile(); + + // buildout for prop recess + if (prop_caserecess_buildout_r > 0) Flip_rhs(1) + linextr(case_bottom_z, epp2i[1]) + hull() { + for (dxs = [-1,+1]) + circleat([ prop_x_pos + dxs * prop_caserecess_buildout_r, + -epp2o[0] ], + r = epp2o[0] - prcp2[0]); + } } // slot for keeper - Flip_rhs(1) + Flip_rhs(keeper_side) translate([0, -phone_cnr_rad, 0]) rotate([90, 0, 0]) linear_extrude(height = phone_height + phone_cnr_rad * 2) @@ -576,6 +752,7 @@ module Case(){ ////toplevel Buttons(){ mirror([1,0,0]) rotate([90,0,90]) { + if (!($button_leg_only && enable_support)) intersection(){ translate([0,0,-10]) linear_extrude(height= 20) @@ -583,18 +760,25 @@ module Case(){ ////toplevel if ($button_leg_only) rotate([-90,90,0]) translate([phone_width/2, -400, kppe[1]]) - mirror([$rhsflip,0,0]) cube([400, 800, 50]); + mirror([1-abs($rhsflip - keeper_side),0,0]) + cube([400, 800, 50]); + if (enable_support) + rotate([-90,90,0]) + translate([-400, -400, kppd[1]]) + mirror([0,0,1]) + cube([800,800,100]); } translate([0,0, -bppR[0]]) linear_extrude(height= 20) ButtonPlan($button_l, 1,1); } + } // apertures along top edge CaseAperture(jack_pos, jack_dia, 8); Flip_rhs(1) - CaseAperture(noisecancelmic_pos, noisecancelmic_dia, 20); + CaseAperture(noisecancelmic_pos, noisecancelmic_dia, 8); OrdinaryRearApertures(); @@ -610,6 +794,22 @@ module Case(){ ////toplevel // screw holes in the hinge arms HingeScrews(); + + // catch striker + CatchPortion(catch_width + catch_side_gap*2) + CatchCutProfile(); + + // prop recess + Flip_rhs(1) + translate([prop_x_pos,0,0]) + rotate([90,0,90]) + linextr(-prop_recess_hw, +prop_recess_hw) + mirror([1,0]) + hull(){ + for (d=[ [0,0], [0,-1], [+1,-1/prop_caserecess_taper] ]) + circleat(prcp1 + 20*d, + prc_r3); + } } } @@ -635,6 +835,10 @@ module Lid(){ ////toplevel // hinge arms HingePortion(hex20, hex21) HingeLidProfile(); + + // catch + CatchPortion(catch_width) + CatchCatchProfile(); } Struts(lpp10[0] + strut_min_at_end, lpp13[1], -case_th_lid); @@ -768,6 +972,19 @@ module LidPrint(){ ////toplevel Lid(); } +module TestSelectPropRecesses(posns){ + linextr(-100,100){ + translate([phone_width/2, -phone_height]){ + square([ 3, 500 ], center=true); + for (y=posns) + hull() + for (dy=[ -prp5[0], -prp2[0] ]) + translate([0,y+dy]) + square([prop_main_width+5, 5], center=true); + } + } +} + module TestSelectFrame(){ include = [1,-1] * (epp2i[0] + 4); @@ -779,6 +996,11 @@ module TestSelectFrame(){ } } +module TestSelectLidFrame(){ + TestSelectFrame(); + TestSelectPropRecesses(prop_lid_posns); +} + module TestFrameCase(){ ////toplevel intersection(){ Case(); @@ -793,15 +1015,10 @@ module TestFrameCase(){ ////toplevel module TestFrameLidPrint(){ ////toplevel rotate([0,180,0]) intersection(){ Lid(); - TestSelectFrame(); + TestSelectLidFrame(); } } -module Keeper(){ ////toplevel - Flip_rhs() - OneKeeper(); -} - module ButtonPlanForDemo(z, deep, cut){ translate([0,0,z]) ButtonPlan(8, deep, cut); @@ -826,7 +1043,7 @@ module HingeScrews(){ module DemoFrame(){ ////toplevel color("red") TestFrameCase(); - color("blue") intersection(){ Lid(); TestSelectFrame(); } + color("blue") intersection(){ Lid(); TestSelectLidFrame(); } color("black") HingeScrews(); %HingeLever(); } @@ -834,7 +1051,7 @@ module DemoFrame(){ ////toplevel module DemoHingedFrame(){ ///toplevel color("red") TestFrameCase(); translate([0,0, -2*hp_k]) - color("blue") intersection(){ Lid(); TestSelectFrame(); } + color("blue") intersection(){ Lid(); TestSelectLidFrame(); } Flip_hinge(){ color("orange") HingeLever(); @@ -885,7 +1102,19 @@ module DemoProfiles(){ ////toplevel translate([20,-30]) { %EdgeProfile(); %LidEdgeProfile(); + //translate([0,0,1]) CatchCutProfile(); color("blue") CatchCatchProfile(); + color("red") difference(){ EdgeProfile(); CatchCutProfile(); } + } + + translate([40,-30]) { + difference(){ + %LidEdgeProfile(); + //translate(prlp10) + //PropProfile(10, 1); + } + translate(prlp10) + PropProfile(45, 0); } } @@ -897,3 +1126,4 @@ module DemoProfiles(){ ////toplevel //LidEdgeProfile(); //KeeperProfile(); //DemoProfiles(); +//PropRecess();