sleepphone-cable-box: from v3, fix led by introducing expose

[reprap-play.git] / sleepphone-cable-box.scad

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index 27e851a9222a35485c23ea91a03cfdc8ba197ceb..d38108725220373eca9b372f743660904538276f 100644 (file)
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -9,6 +9,8 @@ phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
 
+expose = 2.00;
+
 cutout_dia = 7;
 cutout_between = 5;
 
@@ -42,6 +44,9 @@ keeper_stalk_len = 70;
 keeper_stalk_gap = 1;
 keeper_stalk_thick = wall_bot;
 
+keeper_stalk_base_reinforce_len = 5;
+keeper_stalk_base_reinforce_thick = 2.0;
+
 // calculated
 
 top_z = max( phone[2] + wall[2],
@@ -92,7 +97,8 @@ module MainProfile(){
 
 module BoxMain(){
   rotate([0,0,90]) rotate([90,0,0]) {
-    linear_extrude(height = phone[0] + wall[0], convexity=20)
+    translate([0,0, expose])
+      linear_extrude(height = phone[0] + wall[0] - expose, convexity=20)
       MainProfile();
     translate([0,0, phone[0]])
       linear_extrude(height = wall[0], convexity=20)
@@ -136,6 +142,8 @@ module PlugKeeper(){
 }
 
 module Box(){
+  sidewall_cutout_z = phone[2] + phone_slop[2] + button_dz_outer;
+
   difference(){
     BoxMain();
 
@@ -152,6 +160,11 @@ module Box(){
                  ys * (cutout_between/2 + cutout_dia/2),
                  -10 ])
        cylinder( r= cutout_dia/2, h = 50, $fn = 20 );
+
+      translate([expose, ys*phone[1]/2, sidewall_cutout_z/2])
+       rotate([90,0,0])
+       translate([0,0,-3])
+       cylinder( r= sidewall_cutout_z/2 - 0.1, h=6 , $fn=20 );
     }
   }
 
@@ -160,12 +173,22 @@ module Box(){
   translate([0,0, -keeper_stalk_thick])
     linear_extrude(height = keeper_stalk_thick)
     PlugKeeperStalkProfile();
+
+  translate([ plugkeeper_x_maxw + keeper_stalk_len +
+              -keeper_stalk_base_reinforce_len/2,
+              -keeper_stalk_basewidth/2,
+              0 ])
+    mirror([0,0,1])
+    cube([ keeper_stalk_base_reinforce_len,
+          keeper_stalk_basewidth,
+          keeper_stalk_base_reinforce_thick ]);
 }
 
 module BoxPrint(){
   // This makes' Cura's support more optimal: specifically,
   // it then doesn't seem to touch the back (bottom) wall
-  rotate([0,90,0])
+  translate([0,0,phone[0]])
+    rotate([0,90,0])
     Box();
 }