ply_hole_dia = 15;
ply_edge_min = 10;
+ply_hole_dia_real = 12;
+
tile_th = 3;
post_dia = 8;
post_shorter = 1;
-screw_dia = 2.2;
+$screw_dia = 3.2;
screw_big_dia = 3.6;
screw_big_len = 4.0;
demo_slop = 0.1;
+leg_height = 53.75 - 0.95;
+
+leg_hole_dia = 5 + 0.75;
+leg_big_dia = 37;
+leg_bot_dia = 15;
+leg_top_flat_z = 2;
+leg_top_thick = 8;
+
+leg_midspc_dia = 20;
+leg_bot_thick = 8;
+leg_bot_mid_dia = 12;
+
+leg_fin_top_w = 3;
+leg_fin_bot_w = 5;
+leg_fin_bot_rad = 30;
+leg_fin_bot_flat_z = 5;
+
+leg_n_fins = 4;
+leg_n_tubules = 4;
+leg_tubule_dia = 4;
+
+// spacer
+
+spacer_ext_slop = 0.25;
+spacer_int_slop = 0.25;
+spacer_height = 10;
+
// cutout
machine_rear_to_front = 84 + 0.25 - 1.4;
cutout_l_end_y_front_slop = 0.5;
cutout_l_end_y_rear_slop = 0.5;
-cutout_l_end_x_slop = 0.25;
cutout_l_end_x = 22;
cutout_l_end_y = machine_rear_to_front;
-cutout_l_end_curve = 1;
-cutout_l_end_new_x_slop = -1.4;
+cutout_l_end_new_x_slop = 1.4 - 1.95;
cutout_l_end_y_total = cutout_l_end_y
+ cutout_l_end_y_front_slop + cutout_l_end_y_rear_slop;
tile01_tr = [ 0, 0];
cutout_tile01_y = 170 - 147 + cutout_l_end_y_front_slop;
-cutout_tile11_x = cutout_l_end_x + cutout_l_end_curve;
cutout_tile11_y = cutout_l_end_y_total - cutout_tile01_y;
// front and rear curves
-rearedge_len = 170;
+rearedge_len = 170 + 0.70;
+frontedge_len = 170;
rearcurve_strt_len = 52;
teststrap = [ 3, 5 ];
teststrap_peg = [7.5, 3.5];
+ply_edge_hole_dist_real = 14;
+
// calculated
TEST = false;
+JIG = false;
ply_edge_hole_dist = ply_edge_min + ply_hole_dia/2;
thehd_bl = -thehd_tr;
thehd_br = -thehd_tl;
-tablet_z_slop = 0.25;
+tablet_z_slop = 1.00;
interlock_rad = interlock_dia/2;
interlock_negative_rad = interlock_rad + 0.125;
interlock_sq_adj = 0.2; // arbitrary
+leg_fin_top_rad = sqrt( pow(leg_big_dia/2,2) -
+ pow(leg_fin_top_w/2,2) );
+
+leg_tubule_pos_rad = leg_big_dia/2 * 0.6;
+
m4_define(`POST_TCROSSSZ',
`2*( tile_hard_edge_hole_dist - test_edge + 1 )')
module Post(){
mirror([0,0,1]) {
- difference(){
- cylinder(r= post_dia/2, h= tile_th + ply_th - post_shorter);
- translate([0,0, tile_th]) {
- cylinder(r= screw_big_dia/2, h= screw_big_len);
- cylinder(r= screw_dia/2, h= ply_th, $fn=20);
+ if (!JIG) {
+ difference(){
+ cylinder(r= post_dia/2, h= tile_th + ply_th - post_shorter);
+ translate([0,0, tile_th]) {
+ cylinder(r= screw_big_dia/2, h= screw_big_len);
+ cylinder(r= $screw_dia/2, h= ply_th, $fn=20);
+ }
}
}
if (TEST) {
cube([POST_TCROSSSZ, post_dia, tile_th], center=true);
}
}
+ if (JIG) {
+ translate([0,0, tile_th/2]) {
+ cube([POST_TCROSSSZ, POST_TCROSSSZ, tile_th], center=true);
+ }
+ }
+ }
+}
+
+module PostHole(){
+ if (JIG) {
+ translate([0,0,-5])
+ cylinder(r= post_dia/2 + jig_post_hole_slop, h=10);
+ translate([0,0, -jig_min_th])
+ cylinder(r= ply_hole_dia_real/2, h = 5);
+ for (rot=[0:90:270]) rotate(rot) {
+ translate([ ply_edge_hole_dist_real, 0, 0 ])
+ cube([ jig_pencil_rad*2, jig_pencil_slotlen, 20 ], center=true);
+ }
}
}
Post();
}
}
+module PostHoles(posts) {
+ for (p= posts) {
+ translate(concat(p, [0]))
+ PostHole();
+ }
+}
module TileBase(botleft, topright){
size = topright - botleft;
mirror([0,0,1])
translate(concat(botleft, [0]))
cube(concat(size, [tile_th]));
- if (!TEST) {
+ if (!(TEST || JIG)) {
cidsz = topright_post-botleft_post
+ [-post_dia,-post_dia]
+ [0, thehd[1]];
+ 0.5 * concat( cidsz - cidszr, [ 0 ]) )
Commitid_BestCount_M(cidszr);
}
- if (TEST) {
+ if ((TEST || JIG)) {
crossoff = tile_hard_edge_hole_dist + POST_TCROSSSZ/2;
cidsz = [ thehd[0], size[1] - 2*crossoff ];
cidszr = [ cidsz[0], min(cidsz[1], 50) ];
- translate( concat(botleft + [0, crossoff] + (cidsz-cidszr)/2, [0]) )
- Commitid_BestCount(cidszr);
+ if (TEST)
+ translate( concat(botleft + [0, crossoff] + (cidsz-cidszr)/2, [0]) )
+ Commitid_BestCount(cidszr);
difference(){
mirror([0,0,1]) {
translate(concat(botleft + [test_edge,test_edge], [test_tile_th]))
- cube(concat(size - [test_edge,test_edge]*2, [tile_th]));
+ cube(concat(size - [test_edge,test_edge]*2, [tile_th*2]));
translate(concat(botleft_post, [-1]))
cube(concat(topright_post-botleft_post, [tile_th+2]));
}
MachineEnvelope();
cube(shufflesz, center=true);
}
+ if (JIG) {
+ translate([0,0,-20]) linear_extrude(height=20) {
+ for (diag=[[ +1, botleft ],
+ [ -1, [topright[0], botleft[1]] ]]) {
+ translate(diag[1])
+ rotate(atan2(size[1], diag[0] * size[0]))
+ translate([0, -test_edge/2])
+ square([vectorlen2d(size), test_edge]);
+ }
+ }
+ }
}
}
}
}
InterlockEdge(corners[1], corners[2], 1, nlobes=1);
RoundCornerCut(rcs);
+ PostHoles(holes);
}
RoundCornerAdd(rcs);
}
[ 50, 0]
];
corners = TestPiece_holes2corners(holes);
- TileBase(corners[0], corners[2]);
- Posts(holes);
- RoundEdge(corners[0], corners[1]);
- InterlockEdge(corners[3], corners[0], 0, nlobes=1);
+ difference(){
+ union(){
+ TileBase(corners[0], corners[2]);
+ Posts(holes);
+ RoundEdge(corners[0], corners[1]);
+ InterlockEdge(corners[3], corners[0], 0, nlobes=1);
+ }
+ PostHoles(holes);
+ }
}
module TestDemo(){ ////toplevel
TestPiece2();
}
-module Machine_Arm(){
- ysz = cutout_l_end_y_total;
- // assume the round end is arc of a circle
- chordlen = dist2d([0,0], [ cutout_l_end_y, cutout_l_end_curve ]);
- endrad = cutout_l_end_y / cutout_l_end_curve * chordlen;
-
- translate([0,0,-30]) linear_extrude(height=60) {
- translate(tile01_tr + [0, (-cutout_tile01_y + cutout_tile11_y)/2]) {
- intersection(){
- translate([-50, -ysz/2])
- square([400, ysz]);
- translate([ endrad - cutout_tile11_x - cutout_l_end_x_slop, 0 ])
- circle(r=endrad, $fa=0.01,$fd=5);
+module PostTestPiece(){ ////toplevel
+ hole_sizes = [2.8, 3.0, 3.1, 3.134, 3.168, 3.2, 3.3, 3.5];
+ nholes = len(hole_sizes)*2;
+ nrows = 4;
+ stride = post_dia*1.5;
+ rect_sz = stride * [ nrows,
+ ceil(nholes/nrows) ];
+ corners = Rectangle_corners(-stride * 0.5 * [1,1], rect_sz);
+ difference(){
+ union(){
+ TileBase(corners[0], corners[2]);
+ RoundEdge(corners[0], corners[1]);
+ for (i= [ 0: nholes-1 ]) {
+ $screw_dia = hole_sizes[ floor(i/2) ];
+ translate(stride * [ (nrows-1) - (i % nrows),
+ floor(i / nrows),
+ 0
+ ]) {
+ Posts([[0,0]]);
+ color("blue")
+ mirror([0,0,1])
+ translate([post_dia/2, -post_dia/2, 1])
+ cube([1, post_dia * (i / nholes), tile_th]);
+ }
}
}
}
module Machine_NewArm(){
translate([0,0,-30]) linear_extrude(height=60) {
- translate(tile01_tr + [ -cutout_l_end_x + cutout_l_end_new_x_slop,
+ translate(tile01_tr + [ -cutout_l_end_x - cutout_l_end_new_x_slop,
(-cutout_tile01_y + cutout_tile11_y)/2 ]){
rotate(-90){
hull(){
reartablet_y+1,
20 ]);
}
- translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+ translate([ tile01_tr[0] - cutout_l_end_x + frontedge_len,
cutout_tile11_y,
frontcurve_z_slop ]){
translate([0, -machine_rear_to_front, 0])
mirror([1,0,0]) rotate([0,-90,0])rotate([0,0,-90])
linear_extrude(height= 200)
Machine_NewFrontProfile();
-
+ }
+ translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+ cutout_tile11_y,
+ frontcurve_z_slop ]){
translate([ rearcurve_strt_len,
0,
rearcurve_z_slop ]){
TestStrapPeg_any(60);
}
+module PostSpacer(){ ////toplevel
+ $fn = 50;
+ difference(){
+ cylinder(r= ply_hole_dia_real/2 - spacer_ext_slop,
+ h= spacer_height);
+ translate([0,0,-1])
+ cylinder(r= post_dia/2 + spacer_int_slop,
+ h= ply_th + 2);
+ }
+}
+
module Machine(){ ////toplevel
- Machine_Arm();
+ Machine_NewArm();
Machine_Curves();
if (TEST)
TestStrapSlots();
// used for testing
p_arm_bl = [-cutout_l_end_x, -cutout_tile01_y];
y_arm_t = cutout_tile11_y;
- p_crv_fl = p_arm_bl + [rearedge_len, -frontcurve_avoid_y];
+ p_crv_fl = p_arm_bl + [frontedge_len, -frontcurve_avoid_y];
y_crv_b = y_arm_t + rearcurve_avoid_y;
translate([0,0,-50]) linear_extrude(height= 100){
}
}
+module Leg(){ ////toplevel
+ difference(){
+ union(){
+ hull(){
+ mirror([0,0,1])
+ cylinder(r= leg_big_dia/2, h=leg_top_flat_z, $fn=100);
+ translate([0,0, -leg_top_thick])
+ cylinder(r= leg_bot_dia/2, height=1, $fn=100);
+ }
+ if (!TEST)
+ translate([0,0,-leg_height])
+ cylinder(r= leg_bot_mid_dia/2, h=leg_bot_thick);
+ for (rot=[0: 360/leg_n_fins : 359]) rotate(rot) {
+ hull(){
+ mirror([0,0,1]) translate([0, -leg_fin_top_w/2, 0])
+ cube([ leg_fin_top_rad - 0.1,
+ leg_fin_top_w,
+ 1 ])
+ ;
+ translate([0, -leg_fin_bot_w/2, -leg_height])
+ cube([ leg_fin_bot_rad,
+ leg_fin_bot_w,
+ leg_fin_bot_flat_z ]);
+ }
+ }
+ }
+ mirror([0,0,1]) translate([0,0,-1])
+ cylinder(r= leg_hole_dia/2,
+ h= (!TEST ? leg_height+2 : leg_height/2),
+ $fn=30);
+ mirror([0,0,1]) translate([0,0,leg_top_thick - 0.1])
+ hull(){
+ cylinder(r= (!TEST ? leg_midspc_dia/2 : 0.1),
+ h= leg_height - leg_top_thick - leg_bot_thick + 0.2,
+ $fn=30);
+ if (TEST)
+ cylinder(r= leg_midspc_dia/2,
+ h= leg_height - leg_top_thick - leg_bot_thick
+ + (!TEST ? 0.2 : -leg_midspc_dia/2),
+ $fn=30);
+ }
+ cid_shear = (leg_fin_bot_w - leg_fin_top_w)/2 /
+ (leg_height -leg_fin_bot_flat_z);
+ multmatrix([[ 1, 0, 0, leg_midspc_dia/2 ],
+ [ 0, cid_shear,
+ 1, -leg_fin_bot_w/2 ],
+ [ 0, 1, 0, -leg_height + leg_fin_bot_flat_z ],
+ [ 0, 0, 0, 1 ]])
+ Commitid_BestCount([ leg_big_dia/2 - leg_midspc_dia/2,
+ leg_height - leg_fin_bot_flat_z
+ - leg_top_thick ]);
+ if (!TEST)
+ for (rot=[45: 360/leg_n_tubules : 359]) rotate(rot) {
+ mirror([0,0,1]) translate([ leg_tubule_pos_rad, 0, -1])
+ cylinder(r= leg_tubule_dia/2, h=leg_height+2, $fn=20);
+ }
+ }
+}
+
function Rectangle_corners(c0, sz) =
// returns the corners of a rectangle from c0 to c0+sz
// if sz is positive, the corners are anticlockwise starting with c0
}
InterlockEdge(R_EDGE(c,1), 1);
RoundCornerCut(rcs);
+ PostHoles(posts);
}
RoundCornerAdd(rcs);
}
InterlockEdge(R_EDGE(c,0), 1);
InterlockEdge(R_EDGE(c,1), 1);
RoundCornerCut(rcs);
+ PostHoles(posts);
}
RoundCornerAdd(rcs);
}
}
InterlockEdge(c[0], tile_01_11_cnr, 1);
InterlockEdge(tile_11_10_cnr, c[2], 1);
+ PostHoles(posts);
Machine();
}
}
InterlockEdge(tile_01_11_cnr, c[3]);
InterlockEdge(R_EDGE(c,3));
}
+ PostHoles(posts);
InterlockEdge(c[1], tile_01_00_cnr, 1);
Machine();
}
RoundEdge(R_EDGE(c,2));
InterlockEdge(c[3], tile_11_10_cnr);
}
+ PostHoles(posts);
RoundCornerCut(rcs);
Machine();
}
c = Rectangle_corners(c0, sz);
// the edge c[1]..c[2] needs a diagonal chunk, from c1bis to c2bis
- c2bis = [ -cutout_l_end_x + rearedge_len + frontcurve_strt_len, c[2][1] ];
+ c2bis = [ -cutout_l_end_x + frontedge_len + frontcurve_strt_len, c[2][1] ];
c1bis = [ c[1][0],
c[2][1] -
(c[2][0] - c2bis[0]) * tan(90 - frontcurve_dualcurve_angle) ];
rcy = cty + frontcurve_avoid_y;
posts = [ cnr_posts[0],
cnr_posts[1],
+ 0.5 * (cnr_posts[0] + cnr_posts[1]),
cnr_posts[2] + [ 0, -rcy ],
- cnr_posts[2] + [ -sz[0] + rearedge_len - cutout_l_end_x, -cty ],
+ cnr_posts[2] + [ -sz[0] + frontedge_len - cutout_l_end_x, -cty ],
cnr_posts[3] + [ 0, -cty ]
];
rcs = R_CNR(c,1);
RoundEdge(c1bis, c2bis);
}
Machine();
+ PostHoles(posts);
RoundCornerCut(rc2);
}
RoundCornerAdd(rcs);
}
module FitTest_EndEnd(){ ////toplevel
- p0 = [-32,-32];
- sz = [188,113];
- sz2 = [168,100];
+ p0 = [-30,-32];
+ sz = [156,81] - p0;
+ sz2 = [136,68] - p0;
difference(){
FitTest_general(p0, sz);
translate([ p0[0] -1, p0[1]+sz2[1], -10])
translate(demo_slop*[-3,1]) color("blue") Tile10();
translate(demo_slop*[-3,0]) color("red") Tile00();
%Machine();
+ // Can also do this, to print reference sheet:
+ // load this into openscad
+ // select Ctrl-4 view, view all, scale appropriately
+ // import sewing-table,Demo-flat.png
+ // pngtopnm <sewing-table,Demo-flat.png | ppmbrighten -s -50 -v +100 >t.pnm
+ // lpr t.pnm
}
//TestPiece1();
~ianmdlvl / reprap-play.git / blobdiff