scaffold-clamp: wip straphook

[reprap-play.git] / salter-scale-hook.scad

diff --git a/salter-scale-hook.scad b/salter-scale-hook.scad
index 849c31435b5db26af7756279df7d07e5196f9ecd..3a8cfa354c0ca1642c4415a734a2b2da4251efec 100644 (file)
--- a/salter-scale-hook.scad
+++ b/salter-scale-hook.scad
@@ -1,22 +1,108 @@
 // -*- C -*-
 
+include <utils.scad>
+
 rod_dia = 8+2;
 thick = 8;
 screw_dia = 3.5 + 0.75;
 screw_head_dia = 8.2 + 1.0;
 rod_offset = 14 + 2;
+mainheight = 25;
 width = 40;
+rearthick = 4;
+screw_head_depth = 2;
+
+// calculated
+
+d = rod_dia/2 + thick/2;
+yminc = -d;
+ymin = yminc-thick/2;
+ymaxc = mainheight;
+ymax = mainheight+thick/2;
+
+cutdepth = rod_offset - rod_dia/2 - rearthick;
+
+cut_z0 = screw_head_dia/2;
+cut_z1 = width/2 - rearthick;
+
+cutslopez = cutdepth * 0.5;
 
 module C() {
-  circle(r = rod_dia/2, $fn=20);
+  circle(r = thick/2, $fn=30);
 }
 
 module Profile() {
-  d = rod_dia/2 + thick/2;
+  e = rod_offset;
   hull(){
     translate([-d, 0]) C();
     translate([-d,-d]) C();
   }
+  difference(){
+    rectfromto([-d,ymin], [e,0]);
+    circle(r= rod_dia/2, $fn=50);
+  }
+  hull(){
+    for (y= [-d, +mainheight]) {
+      translate([d, y]) C();
+      rectfromto([d, y-thick/2], [e, y+thick/2]);
+    }
+  }
+}
+
+module CutProfile(){
+  hull(){
+    for (x = [rod_dia/2 + thick/2, 30]) {
+      for (y= [yminc,ymaxc] ) {
+       translate([x,y]) circle(r = (thick-rearthick)/2, $fn=20);
+      }
+    }
+  }
+}
+
+module ProfileDemo(){
+  Profile();
+  color("red") translate([0,0,1]) CutProfile();
+}
+
+module Cut(less){
+  translate([0,0, cut_z0 + less])
+    linear_extrude(height = cut_z1 - cut_z0 - less*2)
+    CutProfile();
+}
+
+module ScrewHole(){
+  xd =  (screw_head_dia-screw_dia)/2;
+  translate([0,0,-50])
+    cylinder(h=100, r= screw_dia/2, $fn=20);
+  hull(){
+    translate([0,0,-xd])
+      cylinder(h=1, r= screw_dia/2, $fn=50);
+    cylinder(h=20, r= screw_head_dia/2, $fn=50);
+  }
+}
+
+module Hook(){
+  difference(){
+    translate([0,0, -width/2])
+      linear_extrude(height=width) Profile();
+
+    for (m=[0,1]) {
+      mirror([0,0,m]) {
+       hull(){
+         Cut(cutslopez);
+         translate([cutdepth,0,0]) Cut(0);
+       }
+      }
+    }
+
+    translate([rod_dia/2 + screw_head_depth,
+              ymaxc - screw_head_dia,
+              0]) {
+      rotate([0,-90,0])
+       ScrewHole();
+    }
+  }
 }
 
-Profile();
+//ProfileDemo();
+Hook();