poster-tube-lid: catch wip, CatchAssembly seems done ?

[reprap-play.git] / poster-tube-lid.scad

diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad
index 4cb8fce7766808344c5c1e610435a99719836212..fb0667f9a8ec1283b8df0cfe6aa8928b632121c6 100644 (file)
--- a/poster-tube-lid.scad
+++ b/poster-tube-lid.scad
@@ -86,6 +86,7 @@ catch_pin_height = 7;
 catch_stem_below_gap = 1.0;
 catch_stem_beside_gap = 2.0;
 catch_pin_gap = 0.5;
+catch_hook_slope = 0.15;
 
 // calculated
 
@@ -139,10 +140,12 @@ smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
 
 catch_cr = catch_knob_dia/2 + catch_stem_beside_gap;
 catch_strap_width = sm_main_width;
+catch_strap_thick = sm_main_thick;
 catch_stem_end_h = catch_stem_h;
 catch_pin_width = rivet_entry_width - catch_pin_gap;
 
 cppy6 = -catch_strap_width/2;
+cppxC = 0.34 * sm_inner_rad * TAU;
 cppB = [ catch_pin_width/2,
         cppy6
         + catch_stem_below_gap
@@ -152,6 +155,7 @@ cpp0 = [ 0,
         cppB[1]
         + catch_knob_dia
         + catch_knob_above_gap ];
+cpp12 = cpp0 + [1,0] * (catch_pin_height * catch_hook_slope);
 cpp1 = cpp0 + [0,1] * catch_pin_height;
 cpp2 = cpp1 + [1,0] * catch_pin_width;
 cpp4 = cpp0 + [0,-1] * catch_stem_end_h;
@@ -167,8 +171,8 @@ cpp11 = cpp7 + [1,0] * catch_cr;
 cpp10 = [ cpp11[0], 0 - catch_cr ];
 cpp8 = cpp10 + [1,0] * catch_cr;
 cpp9 = cpp8 + [0,1] * catch_cr;
-cppC = cpp8 + [1,1] * catch_cr;
-cppA = [ cpp5[0] - catch_cr, 0 ];
+cppC = [ cppxC, cpp9[1] ];
+cppA = [ -cppxC, 0 ];
 cppD = cppC + [0,-1] * catch_strap_width;
 cppE = [ cppA[0], cppD[1] ];
 
@@ -454,6 +458,26 @@ module ImplHeadCupTest(){ ////toplevel
       ImplHeadCup();
 }
 
+module SomeStrap(){
+  // children(0) is to add, (1) subtract
+  difference(){
+    union(){
+      cylinder(r=sm_outer_rad, h=sm_main_width);
+      StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
+                          smc_max_y,
+                          sm_closure_cnr);
+      children(0);
+    }
+    translate([0,0,-1])
+      cylinder(r=sm_inner_rad, h=sm_main_width+2);
+    translate(smc_pos)
+      StrapMountBolt(10);
+    translate(smc_pos)
+      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
+    children(1);
+  }
+}
+
 module StrapMountBolt(l_delta){ ///toplevel
   // positioned relative to smc_pos
   translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
@@ -488,28 +512,17 @@ module StrapMountProtrusion(half_x, max_y, cnr){
 }
 
 module StrapMount(){ ////toplevel
-  difference(){
-    union(){
-      cylinder(r=sm_outer_rad, h=sm_main_width);
-      StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
-                          smc_max_y,
+  SomeStrap(){
+    rotate([0,0,180]){
+      StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
+                          strap_hoop_thick,
                           sm_closure_cnr);
-      rotate([0,0,180]){
-       StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
-                            strap_hoop_thick,
-                            sm_closure_cnr);
-       translate(smc_pos +
-                 [0,0, sm_main_width] +
-                 strap_hoop_thick * [ 0, 0.5, -1.0 ])
-         StrapHoop();
-      }
+      translate(smc_pos +
+               [0,0, sm_main_width] +
+               strap_hoop_thick * [ 0, 0.5, -1.0 ])
+       StrapHoop();
     }
-    translate([0,0,-1])
-      cylinder(r=sm_inner_rad, h=sm_main_width+2);
-    translate(smc_pos)
-      StrapMountBolt(10);
-    translate(smc_pos)
-      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
+    union(){ };
   }
 }
 
@@ -520,14 +533,20 @@ module CatchCoreProfile(){ ////toplevel
             cppB,
             cpp3]);
   }
-  translate(cpp8) circle(catch_cr);
+  translate(cpp8)
+    circle(catch_cr);
+  polygon([
+          cpp4,
+          cppB,
+          cpp3,
+          cpp2,
+          cpp1,
+          cpp12,
+          ]);
   difference(){
     polygon([ cpp4,
-             cppB,
              cpp3,
-             cpp2,
-             cpp1,
-             cpp0,
+             cpp12,
              cppA,
              cppE,
              cppD,
@@ -553,6 +572,30 @@ module CatchCoreProfile(){ ////toplevel
   }
 }
 
+module CatchPreDistort(){ /////toplevel
+  scale(100 / sm_inner_rad)
+    rotate([90,0,0])
+    linear_extrude(height=catch_strap_thick, convexity=10)
+    CatchCoreProfile();
+}
+
+module CatchAssembly(){ /////toplevel
+  translate([0,0, catch_strap_width])
+    scale(sm_inner_rad / 100)
+    import(str("poster-tube-lid,CatchPostDistort-fa",
+              (coarse ? 20 : 1),
+              ".stl"),
+          convexity=20);
+
+  SomeStrap(){
+    union(){ }
+    union(){
+      translate([-200, -200, -200])
+       cube([400, 200, 400]);
+    }
+  }
+}
+
 //ProfilesDemo();
 //BayonetCutout();
 //MainProfile();