poster-tube-lid: StrapHoop: fix inside size

[reprap-play.git] / poster-tube-lid.scad

diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad
index c7e85f45052cd441e6c384a1d3f01c30cec6badd..d6cd360ddc1c60e3f8709065fa8ce3370703e997 100644 (file)
--- a/poster-tube-lid.scad
+++ b/poster-tube-lid.scad
@@ -9,34 +9,35 @@ top_middle_dr = 11;
 
 main_cnr = 6.0;
 
-min_wall = 4;
+min_wall = 3;
 
-rivet_posn = 6.0;
+rivet_posn = 6.0 + 0.6;
 rivet_thick = 1.67;
 rivet_width = 4.15 + 1.0;
 rivet_tall = 5.51 + 1.49;
 
 over_rivet_wall = 1.0;
 side_rivet_gap = 1.5;
+inside_rivet_gap = 1.5;
 
-bayo_interf = 1.25;
+bayo_interf = 0.85;
 bayo_behind = 3.5;
 bayo_interf_width = 2.0;
-bayo_interf_slope = 0.75;
+bayo_interf_slope = 0.5;
 
 oring_thick = 5.0;
 oring_bore = 62.0;
 
 oring_upper_embed_angle = 80;
-oring_compress = 0.05; // proportion
+oring_compress = 0.1; // proportion
 
-oring_rm_beside = 5;
+oring_rm_beside = 8;
 oring_rm_scale = 2.0;
 oring_rm_angle = 20;
 
 side_taper = 1.0;
 
-bayo_above_gap = 1.0;
+bayo_gap = 6.0;
 
 bayo_entry = bayo_behind/3;
 
@@ -51,6 +52,11 @@ jig_hole_dia = 3.0;
 jig_rim = 5;
 jig_mark = 5;
 
+strap_hoop_thick = 6;
+strap_hoop_inside = 10;
+strap_hoop_strlen = 10;
+strap_hoop_elevation = 45;
+
 // calculated
 
 bayo_entry_x = bayo_entry;
@@ -76,14 +82,14 @@ top_z = top_thick_by_oring + oring_y_rad + by_oring_z;
 middle_bot_z = top_z - top_thick_middle;
 
 bayo_entry = bayo_behind / 3.0;
-bayo_top_z = bayo_behind + rivet_thick + bayo_above_gap;
-bayo_entry_ramp = bayo_entry + bayo_interf;
+bayo_top_z = bayo_behind + bayo_gap;
 
 rivet_entry_width = rivet_width + side_rivet_gap;
 
 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
 
 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
+handling_angle = 45;
 
 $fs= coarse ? 2.5 : 0.5;
 $fa= coarse ? 5 : 1;
@@ -97,9 +103,8 @@ bayo_m = [ bayo_inramp_x, bayo_behind ];
 bayo_l = bayo_m + bayo_interf * [ 1/bayo_interf_slope,  1 ];
 bayo_k = bayo_l + [ bayo_interf_width, 0 ];
 bayo_j = bayo_k + bayo_interf * [ 1/bayo_interf_slope, -1 ];
-bayo_i = bayo_j + [ rivet_width, 0 ];
-bayo_h = [ bayo_i[0], bayo_behind + rivet_thick
-                     + bayo_above_gap + bayo_interf ];
+bayo_i = bayo_j + [ rivet_width + inside_rivet_gap, 0 ];
+bayo_h = [ bayo_i[0], bayo_behind + bayo_gap + bayo_interf ];
 bayo_g = [ bayo_m[0] - rivet_width, bayo_h[1] ];
 
 bayo_e = [-bayo_p[0], bayo_p[1]] - [rivet_entry_width,0];
@@ -163,6 +168,42 @@ module MainProfile(){
   }
 }
 
+module StrapHoopProfile(){
+  circle(r = strap_hoop_thick/2);
+}
+
+module StrapHoop(){ ////toplevel
+  bigrad = strap_hoop_inside/2 + strap_hoop_thick/2;
+  extralen = strap_hoop_thick * 5;
+
+  intersection(){
+    rotate([strap_hoop_elevation, 0,0]){
+      for (x= [ -1, +1 ] * bigrad) {
+       translate([x, -extralen, 0])
+         rotate([-90,0,0])
+         linear_extrude(height= extralen + strap_hoop_strlen + 0.1,
+                        convexity=10)
+         StrapHoopProfile();
+      }
+      translate([0, strap_hoop_strlen, 0]){
+       intersection(){
+         rotate_extrude(convexity=10)
+           translate([bigrad, 0,0])
+           StrapHoopProfile();
+         translate([0,50,0])
+           cube([100,100,100], center=true);
+       }
+      }
+    }
+    translate([0, 50, 0])
+      cube(100, center=true);
+  }
+}
+
+module HandlingProfile(){
+//  translate([
+}
+
 module RotateProjectSlice(offset, slice_size, nom_rad, real_rad){
   // nom_rad > real_rad
   rotate([0,0, atan2(offset, nom_rad) ]){
@@ -196,37 +237,58 @@ module BayonetCutout(){
   RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size,
                main_dia/2 + side_thick, 
                main_dia/2 + rivet_tall)
+    translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0])
     polygon(bayo_polygon, convexity=10);
 }
 
 module ProfilesDemo(){ ////toplevel
   translate([-10,0]) MainProfile();
-  translate([+10,0]) polygon(bayo_polygon, convexity=10);
+  translate([+10, -side_height]) polygon(bayo_polygon, convexity=10);
 }
 
 module LimitForHandling(){ ////toplevel
-  for (r=[0,180])
+  hull() for (r=[0,180])
     rotate([0,0,r]) {
-      
+      for (rs=[-1,+1]) {
+       for (xd=[0,1]) {
+         rotate([0,0, rs * handling_angle/2]) {
+           translate([rs * xd * main_dia/2 * tan(handling_angle/2),
+                      main_dia/2 + side_thick - main_cnr,
+                      top_z - main_cnr]) {
+             mirror([0,0,1])
+               cylinder(r= main_cnr, h=50);
+             sphere(main_cnr);
+           }
+         }
+       }
+      } 
+    }
+  hull() rotate_extrude(){
+    translate([ handling_dia/2 - main_cnr, top_z - main_cnr ]) {
+      circle(r = main_cnr);
+      mirror([0,1]) square([ main_cnr, 50 ]);
     }
-  cylinder(r= handling_dia/2, h=20);
+  }
+  //cylinder(r= handling_dia/2, h=20);
 }
 
 module Cover(){ ////toplevel
-  %LimitForHandling();
   render() difference(){
-    union(){
-      rotate_extrude(convexity=10)
-       translate([main_dia/2, 0])
-       MainProfile();
-      translate([0,0, middle_bot_z])
-       cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
+    intersection(){
+      union(){
+       rotate_extrude(convexity=10)
+         translate([main_dia/2, 0])
+         MainProfile();
+       translate([0,0, middle_bot_z])
+         cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
+      }
+      LimitForHandling();
     }
     for (r=[0,180]){
       rotate([0,0, r])
        translate([0,0, -side_height])
        BayonetCutout();
-      rotate([0,0, r + asin((bayo_d[0] - oring_rm_beside) / (main_dia/2))])
+      rotate([0,0, r + asin((-oring_rm_beside) / (main_dia/2))])
        translate([0,
                   oring_mid_dia/2 + oring_thick/4 * oring_rm_scale,
                   oring_y_rad * 1.5])
@@ -243,6 +305,10 @@ module Cover(){ ////toplevel
       }
     }
   }
+  translate(strap_hoop_thick * [-0.5, 0, +1])
+    translate([handling_dia/2, 0, -side_height])
+    rotate([0,180,0]) rotate([0,0,90])
+    StrapHoop();
 }
 
 module SavingHole(){
@@ -279,12 +345,19 @@ module CoverTest2(){ ////toplevel
 module CoverTest1(){ ////toplevel
   difference(){
     CoverTest2();
-    for (r= [ 40, 147 ]){
-      rotate([0,0, r]){
-       translate([0,0, -10]) {
-         cube([ main_dia*3, main_dia * .55, 18], center=true);
+    difference(){
+      for (r= [ 40, 147 ]){
+       rotate([0,0, r]){
+         translate([0,0, -10]) {
+           cube([ main_dia*3, main_dia * .55, 18], center=true);
+         }
        }
       }
+      translate([ 50, 0, 0 ])
+       cube([ 100,
+              strap_hoop_inside + strap_hoop_thick*2 + 1,
+              100 ],
+            center=true);
     }
   }
 }