ksafe-base: introduce BaseProfile

[reprap-play.git] / poster-tube-lid.scad

diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad
index ee04e76a46531c770272142b88145a3e5cee5273..81120a4a74258a76c7528c65894b9dff9d760762 100644 (file)
--- a/poster-tube-lid.scad
+++ b/poster-tube-lid.scad
@@ -11,7 +11,7 @@ main_cnr = 6.0;
 
 min_wall = 3;
 
-rivet_posn = 6.0 + 0.6;
+rivet_posn = 6.0 + 0.30;
 rivet_thick = 1.67;
 rivet_width = 4.15 + 1.0;
 rivet_tall = 5.51 + 1.49;
@@ -20,7 +20,7 @@ over_rivet_wall = 1.0;
 side_rivet_gap = 1.5;
 inside_rivet_gap = 1.5;
 
-bayo_interf = 0.85;
+bayo_interf = 0.30;
 bayo_behind = 3.5;
 bayo_interf_width = 2.0;
 bayo_interf_slope = 0.5;
@@ -30,6 +30,7 @@ oring_bore = 62.0;
 
 oring_upper_embed_angle = 80;
 oring_compress = 0.1; // proportion
+oring_compress_more = 0.2;
 
 oring_rm_beside = 8;
 oring_rm_scale = 2.0;
@@ -57,8 +58,27 @@ strap_hoop_inside = 10;
 strap_hoop_strlen = 10;
 strap_hoop_elevation = 45;
 
+sm_inner_circum = 218 - 1.90 - 1.00 - 0.50;
+sm_main_thick = 2.0;
+sm_main_width = 20;
+
+sm_bolt_dia = 3.5 + 0.1;
+sm_bolt_shaft = 21.9;
+sm_bolt_head_dia = 6.94 + 1.0;
+sm_bolt_head_thick = 2.14;
+sm_bolt_nut_width = 5.89 + 0.25;
+sm_bolt_nut_thick = 3.68;
+sm_bolt_tighten_allow = 2.0;
+
+sm_bolt_y_clear = 0.75;
+sm_bolt_y_over = 0.5;
+
+sm_closure_cnr = 3.0;
+
 // calculated
 
+TAU = PI*2;
+
 bayo_entry_x = bayo_entry;
 bayo_entry_z = bayo_entry;
 bayo_inramp_x = bayo_entry;
@@ -91,9 +111,25 @@ jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
 handling_angle = 45;
 
+sm_inner_rad = (sm_inner_circum + sm_bolt_tighten_allow/2) / TAU;
+sm_outer_rad = sm_inner_rad + sm_main_thick;
+
+smc_pos = [ 0, sm_inner_rad, 0 ];
+
+smc_bolt_nut_dia = sm_bolt_nut_width / cos(30);
+smc_bolt_nut_eff_thick = sm_bolt_nut_thick + sm_bolt_tighten_allow;
+
+smc_bolt_y = sm_bolt_dia/2 + sm_bolt_y_clear;
+smc_max_y = smc_bolt_y + sm_bolt_y_over
+  + max(sm_bolt_head_dia/2, smc_bolt_nut_dia/2);
+smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
+  + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2;
+
 $fs= coarse ? 2.5 : 0.5;
 $fa= coarse ? 5 : 1;
 
+include <poster-tube-lid-parametric.scad>
+
 // bayonet definition
 
 bayo_a = [ bayo_entry_x, 0 ];
@@ -160,7 +196,7 @@ module MainProfile(){
     translate([ oring_mid_dia/2 - main_dia/2, 0 ])
       hull(){
       translate([ 0, oring_y_rad ])
-       scale([ 1/oring_oblate, oring_oblate ])
+       scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ])
        circle(oring_thick/2);
       translate([ 0, oring_y_rad*2 - oring_thick/2 ])
        circle(oring_thick/2);
@@ -173,7 +209,7 @@ module StrapHoopProfile(){
 }
 
 module StrapHoop(){ ////toplevel
-  bigrad = strap_hoop_inside + strap_hoop_thick/2;
+  bigrad = strap_hoop_inside/2 + strap_hoop_thick/2;
   extralen = strap_hoop_thick * 5;
 
   intersection(){
@@ -305,10 +341,16 @@ module Cover(){ ////toplevel
       }
     }
   }
-  translate(strap_hoop_thick * [-0.5, 0, +1])
-    translate([handling_dia/2, 0, -side_height])
-    rotate([0,180,0]) rotate([0,0,90])
-    StrapHoop();
+  for (r=[0,180])
+    rotate([0,0,r])
+      translate([-implheadcup_large_dia * .5 - implheadcup_thick/2,
+                -implheadcup_large_dia * .0,
+                middle_bot_z + 0.1])
+      ImplHeadCup();
+//  translate(strap_hoop_thick * [-0.5, 0, +1])
+//    translate([handling_dia/2, 0, -side_height])
+//    rotate([0,180,0]) rotate([0,0,90])
+//    StrapHoop();
 }
 
 module SavingHole(){
@@ -345,13 +387,86 @@ module CoverTest2(){ ////toplevel
 module CoverTest1(){ ////toplevel
   difference(){
     CoverTest2();
-    for (r= [ 40, 147 ]){
-      rotate([0,0, r]){
-       translate([0,0, -10]) {
-         cube([ main_dia*3, main_dia * .55, 18], center=true);
+    difference(){
+      for (r= [ 40, 147 ]){
+       rotate([0,0, r]){
+         translate([0,0, -10]) {
+           cube([ main_dia*3, main_dia * .53, 18], center=true);
+         }
        }
       }
+//      translate([ 50, 0, 0 ])
+//     cube([ 100,
+//            strap_hoop_inside + strap_hoop_thick*2 + 1,
+//            100 ],
+//          center=true);
+    }
+  }
+}
+
+module ImplHeadCupTest(){ ////toplevel
+  for (r=[0,180])
+    rotate([0,0,r])
+      translate([-17,0,0])
+      ImplHeadCup();
+}
+
+module StrapMountBolt(l_delta){ ///toplevel
+  // positioned relative to smc_pos
+  translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
+            smc_bolt_y,
+            sm_main_width/2]){
+    translate([ -sm_bolt_shaft/2-1, 0,0 ]){
+      rotate([0,90,0]) cylinder(r= sm_bolt_dia/2, h= sm_bolt_shaft+2);
+    }
+    translate([ -sm_bolt_shaft/2, 0,0 ])
+      rotate([0,-90,0])
+      cylinder($fn=6, r=smc_bolt_nut_dia/2,
+              h=smc_bolt_nut_eff_thick + l_delta);
+    translate([ sm_bolt_shaft/2, 0,0 ])
+      rotate([0,90,0])
+      cylinder(r=sm_bolt_head_dia/2, h=sm_bolt_head_thick + l_delta);
+  }
+}
+
+module StrapMountProtrusion(half_x, max_y, cnr){
+  translate(smc_pos){
+    linear_extrude(height=sm_main_width, convexity=10){
+      hull(){
+       for (m = [0,1]) mirror([m,0,0]) {
+         translate([-(half_x - cnr), max_y - cnr])
+           circle(r=cnr);
+         translate([-half_x, -sm_inner_rad])
+           square([1,1]);
+       }
+      }
+    }
+  }
+}
+
+module StrapMount(){ ////toplevel
+  difference(){
+    union(){
+      cylinder(r=sm_outer_rad, h=sm_main_width);
+      StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
+                          smc_max_y,
+                          sm_closure_cnr);
+      rotate([0,0,180]){
+       StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
+                            strap_hoop_thick,
+                            sm_closure_cnr);
+       translate(smc_pos +
+                 [0,0, sm_main_width] +
+                 strap_hoop_thick * [ 0, 0.5, -1.0 ])
+         StrapHoop();
+      }
     }
+    translate([0,0,-1])
+      cylinder(r=sm_inner_rad, h=sm_main_width+2);
+    translate(smc_pos)
+      StrapMountBolt(10);
+    translate(smc_pos)
+      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
   }
 }