chiark / gitweb /
sleepphone-cable-box: reinforce keeper
[reprap-play.git] / poster-tube-lid.scad
index dd5bc0a..81120a4 100644 (file)
@@ -11,7 +11,7 @@ main_cnr = 6.0;
 
 min_wall = 3;
 
-rivet_posn = 6.0 + 0.1;
+rivet_posn = 6.0 + 0.30;
 rivet_thick = 1.67;
 rivet_width = 4.15 + 1.0;
 rivet_tall = 5.51 + 1.49;
@@ -20,7 +20,7 @@ over_rivet_wall = 1.0;
 side_rivet_gap = 1.5;
 inside_rivet_gap = 1.5;
 
-bayo_interf = 0.44;
+bayo_interf = 0.30;
 bayo_behind = 3.5;
 bayo_interf_width = 2.0;
 bayo_interf_slope = 0.5;
@@ -30,6 +30,7 @@ oring_bore = 62.0;
 
 oring_upper_embed_angle = 80;
 oring_compress = 0.1; // proportion
+oring_compress_more = 0.2;
 
 oring_rm_beside = 8;
 oring_rm_scale = 2.0;
@@ -57,18 +58,19 @@ strap_hoop_inside = 10;
 strap_hoop_strlen = 10;
 strap_hoop_elevation = 45;
 
-sm_inner_circum = 239;
-sm_main_thick = 2.5;
-sm_main_width = 25;
+sm_inner_circum = 218 - 1.90 - 1.00 - 0.50;
+sm_main_thick = 2.0;
+sm_main_width = 20;
 
-sm_bolt_dia = 3.5;
+sm_bolt_dia = 3.5 + 0.1;
 sm_bolt_shaft = 21.9;
 sm_bolt_head_dia = 6.94 + 1.0;
 sm_bolt_head_thick = 2.14;
 sm_bolt_nut_width = 5.89 + 0.25;
 sm_bolt_nut_thick = 3.68;
+sm_bolt_tighten_allow = 2.0;
 
-sm_bolt_y_clear = 0.5;
+sm_bolt_y_clear = 0.75;
 sm_bolt_y_over = 0.5;
 
 sm_closure_cnr = 3.0;
@@ -109,22 +111,25 @@ jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
 handling_dia = oring_bore + oring_thick*2 + min_wall*2;
 handling_angle = 45;
 
-sm_inner_rad = sm_inner_circum / TAU;
+sm_inner_rad = (sm_inner_circum + sm_bolt_tighten_allow/2) / TAU;
 sm_outer_rad = sm_inner_rad + sm_main_thick;
 
 smc_pos = [ 0, sm_inner_rad, 0 ];
 
 smc_bolt_nut_dia = sm_bolt_nut_width / cos(30);
+smc_bolt_nut_eff_thick = sm_bolt_nut_thick + sm_bolt_tighten_allow;
 
 smc_bolt_y = sm_bolt_dia/2 + sm_bolt_y_clear;
 smc_max_y = smc_bolt_y + sm_bolt_y_over
   + max(sm_bolt_head_dia/2, smc_bolt_nut_dia/2);
 smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
-  + max(sm_bolt_head_thick, sm_bolt_nut_thick);
+  + sm_bolt_head_thick/2 + smc_bolt_nut_eff_thick/2;
 
 $fs= coarse ? 2.5 : 0.5;
 $fa= coarse ? 5 : 1;
 
+include <poster-tube-lid-parametric.scad>
+
 // bayonet definition
 
 bayo_a = [ bayo_entry_x, 0 ];
@@ -191,7 +196,7 @@ module MainProfile(){
     translate([ oring_mid_dia/2 - main_dia/2, 0 ])
       hull(){
       translate([ 0, oring_y_rad ])
-       scale([ 1/oring_oblate, oring_oblate ])
+       scale([ 1/oring_oblate * (oring_compress_more+1) , oring_oblate ])
        circle(oring_thick/2);
       translate([ 0, oring_y_rad*2 - oring_thick/2 ])
        circle(oring_thick/2);
@@ -336,6 +341,12 @@ module Cover(){ ////toplevel
       }
     }
   }
+  for (r=[0,180])
+    rotate([0,0,r])
+      translate([-implheadcup_large_dia * .5 - implheadcup_thick/2,
+                -implheadcup_large_dia * .0,
+                middle_bot_z + 0.1])
+      ImplHeadCup();
 //  translate(strap_hoop_thick * [-0.5, 0, +1])
 //    translate([handling_dia/2, 0, -side_height])
 //    rotate([0,180,0]) rotate([0,0,90])
@@ -393,9 +404,16 @@ module CoverTest1(){ ////toplevel
   }
 }
 
+module ImplHeadCupTest(){ ////toplevel
+  for (r=[0,180])
+    rotate([0,0,r])
+      translate([-17,0,0])
+      ImplHeadCup();
+}
+
 module StrapMountBolt(l_delta){ ///toplevel
   // positioned relative to smc_pos
-  translate([(sm_bolt_nut_thick - sm_bolt_head_thick)/2,
+  translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
             smc_bolt_y,
             sm_main_width/2]){
     translate([ -sm_bolt_shaft/2-1, 0,0 ]){
@@ -403,7 +421,8 @@ module StrapMountBolt(l_delta){ ///toplevel
     }
     translate([ -sm_bolt_shaft/2, 0,0 ])
       rotate([0,-90,0])
-      cylinder($fn=6, r=smc_bolt_nut_dia/2, h=sm_bolt_nut_thick + l_delta);
+      cylinder($fn=6, r=smc_bolt_nut_dia/2,
+              h=smc_bolt_nut_eff_thick + l_delta);
     translate([ sm_bolt_shaft/2, 0,0 ])
       rotate([0,90,0])
       cylinder(r=sm_bolt_head_dia/2, h=sm_bolt_head_thick + l_delta);
@@ -432,11 +451,22 @@ module StrapMount(){ ////toplevel
       StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
                           smc_max_y,
                           sm_closure_cnr);
+      rotate([0,0,180]){
+       StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
+                            strap_hoop_thick,
+                            sm_closure_cnr);
+       translate(smc_pos +
+                 [0,0, sm_main_width] +
+                 strap_hoop_thick * [ 0, 0.5, -1.0 ])
+         StrapHoop();
+      }
     }
     translate([0,0,-1])
       cylinder(r=sm_inner_rad, h=sm_main_width+2);
     translate(smc_pos)
       StrapMountBolt(10);
+    translate(smc_pos)
+      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
   }
 }