poster-tube-lid: adjust from v1

[reprap-play.git] / poster-tube-lid.scad

diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad
index 2e3d6d3d9c2f08b69a9ddf1cae02019c518c58d2..526f7ea6a89ad136db79cc052b17d2cb00aa317a 100644 (file)
--- a/poster-tube-lid.scad
+++ b/poster-tube-lid.scad
@@ -1,17 +1,20 @@
 // -*- C -*-
 
+coarse = false;
+
 main_dia = 71.2 + 0.50 - 2.26;
-top_minthick_middle = 4;
-top_minthick_by_oring = 2.5;
+top_thick_middle = 4;
+top_thick_by_oring = 3.0;
+top_middle_dr = 11;
 
-main_cnr = 4.0;
+main_cnr = 6.0;
 
 rivet_posn = 6.0;
 rivet_thick = 1.67;
 rivet_width = 4.15 + 1.0;
 rivet_tall = 5.51 + 0.49;
 
-over_rivet_wall = 0.5;
+over_rivet_wall = 1.0;
 side_rivet_gap = 1.5;
 
 bayo_interf = 1.25;
@@ -31,7 +34,7 @@ bayo_above_gap = 1.0;
 
 bayo_entry = bayo_behind/3;
 
-bayo_slice_size = 1;
+bayo_slice_size = coarse ? 5 : 1;
 
 brace_hole_width = 1.0;
 brace_above_below = 1.2;
@@ -57,17 +60,14 @@ oring_oblate = (1 - oring_compress);
 oring_y_rad = oring_thick/2 * oring_oblate;
 oring_x_rad = oring_thick/2 / oring_oblate;
 
-seal_thick = oring_y_rad * (1 + cos(oring_upper_embed_angle));
+by_oring_z = oring_y_rad * (1 + cos(oring_upper_embed_angle));
 
 side_height = rivet_posn + bayo_behind + rivet_thick/2;
 side_thick = rivet_tall + over_rivet_wall;
 
-top_thick = max(top_minthick_middle,
-               top_minthick_by_oring + oring_y_rad);
-
-top_z = top_thick + seal_thick;
+top_z = top_thick_by_oring + oring_y_rad + by_oring_z;
 
-middle_bot_z = top_z - top_minthick_middle;
+middle_bot_z = top_z - top_thick_middle;
 
 bayo_entry = bayo_behind / 3.0;
 bayo_top_z = bayo_behind + rivet_thick + bayo_above_gap;
@@ -77,8 +77,8 @@ rivet_entry_width = rivet_width + side_rivet_gap;
 
 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
 
-$fs=0.5;
-$fa=1;
+$fs= coarse ? 2.5 : 0.5;
+$fa= coarse ? 5 : 1;
 
 // bayonet definition
 
@@ -132,15 +132,15 @@ module MainProfile(){
          square([10,10]);
        }
       }
-      polygon([[ -11,                   middle_bot_z      ],
-              [ -11,                   top_z             ],
+      polygon([[ -top_middle_dr,        middle_bot_z      ],
+              [ -top_middle_dr,        top_z             ],
               [ main_cnr_pos[0],       top_z             ],
               [ side_thick,            main_cnr_pos[1]   ],
               [ side_thick,            -side_height      ],
               [ side_taper,            -side_height      ],
               [ 0,                     -rivet_posn       ],
-              [ 0,                     seal_thick        ],
-              [ -oring_x_rad,          seal_thick        ],
+              [ 0,                     by_oring_z        ],
+              [ -oring_x_rad,          by_oring_z        ],
               ],
              convexity=10);
     }
@@ -203,7 +203,7 @@ module Cover(){ ////toplevel
        translate([main_dia/2, 0])
        MainProfile();
       translate([0,0, middle_bot_z])
-       cylinder(h= top_minthick_middle, r = main_dia/2 - 10);
+       cylinder(h= top_thick_middle, r = main_dia/2 - top_middle_dr + 1);
     }
     for (r=[0,180])
       rotate([0,0, r])
@@ -211,8 +211,8 @@ module Cover(){ ////toplevel
        BayonetCutout();
     for (r=[0 : 60 : 179]) {
       rotate([0,0, r]) {
-       height = top_thick - brace_above_below*2;
-       translate([0,0, seal_thick + brace_above_below + height/2 ])
+       height = top_thick_middle - brace_above_below*2;
+       translate([0,0, middle_bot_z + brace_above_below + height/2 ])
        cube(center=true, [ oring_bore - brace_end_shorter,
                            brace_hole_width, height ]);
       }
@@ -254,8 +254,13 @@ module CoverTest2(){ ////toplevel
 module CoverTest1(){ ////toplevel
   difference(){
     CoverTest2();
-    translate([0,0, -10])
-      cube([ main_dia*3, main_dia * .85, 20], center=true);
+    for (r= [ 40, 147 ]){
+      rotate([0,0, r]){
+       translate([0,0, -10]) {
+         cube([ main_dia*3, main_dia * .55, 18], center=true);
+       }
+      }
+    }
   }
 }