chiark / gitweb /
poster-tube-lid: Introduce bayo_*_rad (nfc)
[reprap-play.git] / poster-tube-lid.scad
index 3458ca0..2e8209f 100644 (file)
@@ -86,6 +86,7 @@ catch_pin_height = 7;
 catch_stem_below_gap = 1.0;
 catch_stem_beside_gap = 2.0;
 catch_pin_gap = 0.5;
+catch_hook_slope = 0.15;
 
 // calculated
 
@@ -116,6 +117,9 @@ middle_bot_z = top_z - top_thick_middle;
 bayo_entry = bayo_behind / 3.0;
 bayo_top_z = bayo_behind + bayo_gap;
 
+bayo_nom_rad = main_dia/2 + side_thick;
+bayo_real_rad = main_dia/2 + rivet_tall;
+
 rivet_entry_width = rivet_width + side_rivet_gap;
 
 jig_mark_rad = jig_mark + main_dia/2 + jig_thick;
@@ -139,10 +143,12 @@ smc_cnr_c_x = sm_bolt_shaft/2 - sm_closure_cnr
 
 catch_cr = catch_knob_dia/2 + catch_stem_beside_gap;
 catch_strap_width = sm_main_width;
+catch_strap_thick = sm_main_thick;
 catch_stem_end_h = catch_stem_h;
 catch_pin_width = rivet_entry_width - catch_pin_gap;
 
 cppy6 = -catch_strap_width/2;
+cppxC = 0.34 * sm_inner_rad * TAU;
 cppB = [ catch_pin_width/2,
         cppy6
         + catch_stem_below_gap
@@ -152,12 +158,14 @@ cpp0 = [ 0,
         cppB[1]
         + catch_knob_dia
         + catch_knob_above_gap ];
+cpp12 = cpp0 + [1,0] * (catch_pin_height * catch_hook_slope);
 cpp1 = cpp0 + [0,1] * catch_pin_height;
 cpp2 = cpp1 + [1,0] * catch_pin_width;
 cpp4 = cpp0 + [0,-1] * catch_stem_end_h;
 cpp3 = [ cpp2[0], cpp4[1] ];
 cpp5 = [ cpp0[0] - catch_stem_len,
         -catch_stem_h ];
+cpp6 = [ cpp5[0], catch_cr ];
 cpp7 = cppB + [1,-1] * catch_knob_dia/2
             + [ catch_stem_beside_gap, -catch_stem_below_gap ]
             + [ 0, -catch_pin_height ]
@@ -166,8 +174,8 @@ cpp11 = cpp7 + [1,0] * catch_cr;
 cpp10 = [ cpp11[0], 0 - catch_cr ];
 cpp8 = cpp10 + [1,0] * catch_cr;
 cpp9 = cpp8 + [0,1] * catch_cr;
-cppC = cpp8 + [1,1] * catch_cr;
-cppA = [ cpp5[0] - catch_cr, 0 ];
+cppC = [ cppxC, cpp9[1] ];
+cppA = [ -cppxC, 0 ];
 cppD = cppC + [0,-1] * catch_strap_width;
 cppE = [ cppA[0], cppD[1] ];
 
@@ -313,8 +321,8 @@ module RotateProject(x_min, x_max, slice_size, nom_rad, real_rad){
 
 module BayonetCutout(){
   RotateProject(bayo_c[0], bayo_i[0], bayo_slice_size,
-               main_dia/2 + side_thick
-               main_dia/2 + rivet_tall)
+               bayo_nom_rad
+               bayo_real_rad)
     translate([-0.5 * (bayo_a[0] + bayo_d[0]), 0])
     polygon(bayo_polygon, convexity=10);
 }
@@ -453,6 +461,26 @@ module ImplHeadCupTest(){ ////toplevel
       ImplHeadCup();
 }
 
+module SomeStrap(){
+  // children(0) is to add, (1) subtract
+  difference(){
+    union(){
+      cylinder(r=sm_outer_rad, h=sm_main_width);
+      StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
+                          smc_max_y,
+                          sm_closure_cnr);
+      children(0);
+    }
+    translate([0,0,-1])
+      cylinder(r=sm_inner_rad, h=sm_main_width+2);
+    translate(smc_pos)
+      StrapMountBolt(10);
+    translate(smc_pos)
+      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
+    children(1);
+  }
+}
+
 module StrapMountBolt(l_delta){ ///toplevel
   // positioned relative to smc_pos
   translate([(smc_bolt_nut_eff_thick - sm_bolt_head_thick)/2,
@@ -487,39 +515,41 @@ module StrapMountProtrusion(half_x, max_y, cnr){
 }
 
 module StrapMount(){ ////toplevel
-  difference(){
-    union(){
-      cylinder(r=sm_outer_rad, h=sm_main_width);
-      StrapMountProtrusion(smc_cnr_c_x + sm_closure_cnr,
-                          smc_max_y,
+  SomeStrap(){
+    rotate([0,0,180]){
+      StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
+                          strap_hoop_thick,
                           sm_closure_cnr);
-      rotate([0,0,180]){
-       StrapMountProtrusion(strap_hoop_inside/2 + strap_hoop_thick,
-                            strap_hoop_thick,
-                            sm_closure_cnr);
-       translate(smc_pos +
-                 [0,0, sm_main_width] +
-                 strap_hoop_thick * [ 0, 0.5, -1.0 ])
-         StrapHoop();
-      }
+      translate(smc_pos +
+               [0,0, sm_main_width] +
+               strap_hoop_thick * [ 0, 0.5, -1.0 ])
+       StrapHoop();
     }
-    translate([0,0,-1])
-      cylinder(r=sm_inner_rad, h=sm_main_width+2);
-    translate(smc_pos)
-      StrapMountBolt(10);
-    translate(smc_pos)
-      cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
+    union(){ };
   }
 }
 
 module CatchCoreProfile(){ ////toplevel
+  hull(){
+    translate(cppB) circle(r= catch_knob_dia/2);
+    polygon([cpp4,
+            cppB,
+            cpp3]);
+  }
+  translate(cpp8)
+    circle(catch_cr);
+  polygon([
+          cpp4,
+          cppB,
+          cpp3,
+          cpp2,
+          cpp1,
+          cpp12,
+          ]);
   difference(){
     polygon([ cpp4,
-             cppB,
              cpp3,
-             cpp2,
-             cpp1,
-             cpp0,
+             cpp12,
              cppA,
              cppE,
              cppD,
@@ -530,9 +560,57 @@ module CatchCoreProfile(){ ////toplevel
              cpp7,
              cpp5,
              ], convexity=10);
+    hull(){
+      translate(cpp7) circle(r= catch_cr);
+      polygon([ cpp7,
+               cpp5,
+               cpp11 ]);
+    }
+    hull(){
+      translate(cpp6) circle(catch_cr);
+      polygon([ cppA,
+               cpp0,
+               cpp1 ]);
+    }
   }
 }
 
+module CatchPreDistort(){ /////toplevel
+  scale(100 / sm_inner_rad)
+    rotate([90,0,0])
+    linear_extrude(height=catch_strap_thick, convexity=10)
+    CatchCoreProfile();
+}
+
+module CatchAssembly(){ /////toplevel
+  rotate([0,0, -0.5 * (cpp1[0] + cpp2[0]) / sm_inner_rad * 360/TAU])
+    translate([0,0, catch_strap_width])
+    scale(sm_inner_rad / 100)
+    import(str("poster-tube-lid,CatchPostDistort-fa",
+              (coarse ? 20 : 1),
+              ".stl"),
+          convexity=20);
+
+  SomeStrap(){
+    union(){ }
+    union(){
+      translate([-200, -200, -200])
+       cube([400, 200, 400]);
+    }
+  }
+}
+
+module CatchDemo(){ /////toplevel
+  color("blue") translate([0,0,
+            -catch_strap_width
+            -cpp0[1]
+            ])
+    CatchAssembly();
+  translate([0,0,+side_height
+            ])
+    Cover();
+}
+
 //ProfilesDemo();
 //BayonetCutout();
 //MainProfile();