// CoverPrint
// StrapMount
// CatchAssembly
+//
+// For attaching tube to wall, with base, for storing sticks etc.
+//
+// WallMount goes near top
+// WallMountForBase goes at bottom
+// WallMountBase attaches to bottom, glue some neoprene to it
+// WallMountBaseCutJig jig for cutting neoprene
include <funcs.scad>
include <utils.scad>
sm_closure_cnr = 3.0;
wm_thick = 5;
-wm_screw_dia = 5;
-wm_screw_around = 5;
-wm_csink = 2.5;
+wm_screw_dia = 4.5; // Timco wood screw 40mm, use brown plug
+wm_screwdriver_dia = 6.3 + 1.5;
+wm_screw_around = 5.0;
+wm_screw_slot = 3.5;
+wm_screw_head = 8.0;
+
+wmb_screw_dia = 5;
+wmb_screw_head_dia = 8.7 + 0.5;
+wmb_screw_around_x = 4;
+wmb_screw_around_z = 6;
+wmb_screw_depth_min = 10;
+web_screw_len = 16 + 0.5;
+wmb_nut_across = 7.82 + 0.35;
+wmb_nut_around_min = 2;
+wmb_nut_behind_min = 5;
+wmb_nut_th = 3.84 + 0.75;
+wmb_mount_wall = 4.5;
+wmb_mount_gap_xy = 0.1;
+wmb_mount_gap_z = 0.2;
+wmb_mount_y_width = 10;
+wmb_bottom_gap = 35; // includes allowance for padding, etc.
+wmb_bottom_th = 7;
+wmb_bottom_th_min = 1;
+wmb_ring_gap = 1.0;
+wmb_base_extra_rad = 10;
+wmb_jig_th = 1;
+wmb_jig_around_gap = 1;
catch_stalk_h = 4.5;
catch_stalk_len = 50;
wm_main_width = sm_main_width;
wm_y_min = sqrt( pow(sm_inner_rad, 2) -
pow(sm_inner_rad - (wm_thick - sm_main_thick), 2) );
+wm_y_screw = wm_y_min + wm_screw_around + wm_screw_dia/2;
+wm_y_max = wm_y_screw + wm_screw_dia/2 + wm_screw_around;
+wm_lhs_y_min = -wm_y_max;
+wm_y_slotc_screw = wm_y_screw + wm_screw_slot/2;
+wm_y_slot1_screw = wm_y_screw + wm_screw_slot;
+wm_y_slot1_max = wm_y_max + wm_screw_slot/2;
+wm_z_slot0_screw = wm_main_width + wm_screwdriver_dia/2;
+wm_z_slotc_screw = wm_z_slot0_screw + wm_screw_slot/2;
+wm_z_slot1_screw = wm_z_slot0_screw + wm_screw_slot;
+wm_z_max = wm_z_slot1_screw + wm_screw_around;
+
+wmb_mount_cut_rad = sm_outer_rad + wmb_ring_gap;
+wmb_nut_rad = wmb_nut_across / cos(30) * 0.5;
+wmb_x_screw_plus_around_r = max(
+ wmb_screw_around_x + wmb_screw_dia/2,
+ wmb_nut_around_min + wmb_nut_across/2
+ );
+wmb_x_screw = -sm_outer_rad + wmb_x_screw_plus_around_r;
+wmb_x_outer = -sm_outer_rad + wmb_x_screw_plus_around_r * 2;
+function wmb_screw_thing_y_min(dia) = sqrt(
+ pow(wmb_mount_cut_rad, 2) -
+ pow(wmb_x_screw + dia/2, 2)
+ );
+wmb_y_screw_end = wmb_screw_thing_y_min(wmb_screw_dia);
+wmb_y_nut_min = max(
+ wmb_screw_thing_y_min(wmb_nut_across + wmb_nut_around_min*2),
+ wm_y_slot1_max
+ );
+wmb_y_mount_max = max(
+ wmb_y_nut_min + wmb_nut_th + wmb_nut_behind_min,
+ wmb_y_screw_end + wmb_screw_depth_min
+ );
+wmb_z_screw = max(
+ wmb_screw_around_z + wmb_screw_dia/2,
+ wmb_nut_around_min + wmb_nut_rad
+ );
+wmb_z_max = wmb_z_screw * 2;
+wmbb_y_max = max(
+ wmb_y_mount_max + wmb_mount_gap_xy + wmb_mount_wall,
+ wmb_y_screw_end + web_screw_len
+ );
+wmbb_x_outer = wmb_x_outer + (wmb_mount_gap_xy + wmb_mount_wall);
+wmbb_z_flat_max = -wmb_bottom_gap;
+wmbb_z_flat_whole_min = wmbb_z_flat_max - wmb_bottom_th_min;
+wmbb_z_min = wmbb_z_flat_max - wmb_bottom_th;
+wmbb_r_top = main_dia/2 + wmb_base_extra_rad;
+wmbb_r_bottom = wmbb_r_top - (wmb_bottom_th - wmb_bottom_th_min);
smc_pos = [ 0, sm_inner_rad, 0 ];
ImplHeadCup();
}
-module SomeStrap(width){
+module SomeStrap(width, cut_width=0){
// children(0) is to add, (1) subtract
difference(){
union(){
children(0);
}
translate([0,0,-1])
- cylinder(r=sm_inner_rad, h=width+2);
+ cylinder(r=sm_inner_rad, h=max(width+2, cut_width));
translate(smc_pos)
- StrapMountBolt(10, width);
+ StrapMountBolt(5, width);
translate(smc_pos)
cube([ sm_bolt_tighten_allow, 40,100 ], center=true);
children(1);
}
}
+module WallScrewHoleSlot(){ ////toplevel
+ ds = [-1,+1] * wm_screw_slot/2;
+ linextr_x_yz(-(wm_thick + 1), 1) {
+ hull(){
+ for (d = ds)
+ translate([d, 0])
+ circle(r = wm_screw_dia/2);
+ }
+ }
+ hull(){
+ for (d = ds){
+ translate([0, d, 0]){
+ linextr_x_yz(0, 1)
+ circle(r = wm_screw_head/2);
+ linextr_x_yz(-(wm_screw_head - wm_screw_dia)/2, 0)
+ circle(r = wm_screw_dia/2);
+ }
+ }
+ }
+}
+
+module WallMountMounts(){
+ linextr(0, wm_z_max){
+ translate([ -sm_outer_rad, 0 ])
+ rectfromto([ 0, wm_lhs_y_min ],
+ [ wm_thick, wm_y_slot1_max ]);
+ }
+}
+module WallMountScrewHoles(){
+ translate([ -sm_outer_rad + wm_thick, 0, wm_z_slotc_screw ]) {
+ translate([ 0, wm_y_slotc_screw, 0 ])
+ WallScrewHoleSlot();
+ translate([ 0, -wm_y_slotc_screw, 0 ])
+ rotate([90,0,0])
+ WallScrewHoleSlot();
+ }
+}
+
module WallMount(){ ////toplevel
- SomeStrap(sm_main_width){
+ SomeStrap(sm_main_width, wm_z_max + 2){
+ WallMountMounts();
+ WallMountScrewHoles();
+ }
+}
+
+module WallMountBaseRingCut(){
+ circle(r = wmb_mount_cut_rad);
+}
+
+module WallMountBaseMounts(){
+ linextr(0, wmb_z_max) {
+ difference(){
+ rectfromto([ -sm_outer_rad, -wmb_y_mount_max ],
+ [ wmb_x_outer, +wmb_y_mount_max ]);
+ WallMountBaseRingCut();
+ }
+ }
+}
+
+// screws, nuts, slots for nuts to go down into
+module WallMountBaseScrewsEtc(){ ////toplevel
+ for (my=[0,1]) {
+ mirror([0, my, 0]) {
+ translate([wmb_x_screw, 0, wmb_z_screw]) {
+ linextr_y_xz(wmb_y_screw_end,
+ wmb_y_screw_end + 50)
+ circle(r = wmb_screw_dia/2);
+ linextr_y_xz(wmb_y_screw_end + web_screw_len,
+ wmb_y_screw_end + 50)
+ circle(r = wmb_screw_head_dia/2);
+ linextr_y_xz(wmb_y_nut_min,
+ wmb_y_nut_min + wmb_nut_th) {
+ hull(){
+ rotate(30)
+ circle(r = wmb_nut_rad, $fn = 6);
+ translate([0, 50])
+ square(wmb_nut_across, center=true);
+ }
+ }
+ }
+ }
+ }
+}
+
+module WallMountForBase(){ ////toplevel
+ SomeStrap(sm_main_width, wm_z_max + 2){
+ union(){
+ WallMountMounts();
+ WallMountBaseMounts();
+ }
union(){
- linextr(0, sm_main_width){
- translate([ -sm_outer_rad, wm_y_min ])
- square([ wm_thick, 20 ]);
+ WallMountScrewHoles();
+ WallMountBaseScrewsEtc();
+ }
+ }
+}
+
+module WallMountForBaseFixingsTest(){ ////toplevel
+ intersection(){
+ WallMountForBase();
+ linextr(-100,100)
+ rectfromto([ -sm_outer_rad-10, -wm_y_min ],
+ [ wmb_x_outer + 1, -100 ]);
+ }
+}
+
+module WallMountBaseFixingsTest(){ ////toplevel
+ intersection(){
+ WallMountBase();
+ linextr(-2,100)
+ rectfromto([ -sm_outer_rad-10, -wm_y_min ],
+ [ wmbb_x_outer + 1, -100 ]);
+ }
+}
+
+module WallMountBasePillarsPlan(){
+ for (my = [0,1]) {
+ mirror([0, my]) {
+ rectfromto([ -sm_outer_rad, wmbb_y_max - wmb_mount_y_width ],
+ [ wmbb_x_outer, wmbb_y_max ]);
+ }
+ }
+}
+
+// trim parts that are would foul the wall
+module WallMountTrimWallFoulPlan(){
+ translate([ -sm_outer_rad, 0])
+ rectfromto([ -wmbb_r_top, -(wmbb_r_top + 1) ],
+ [ 0, +(wmbb_r_top + 1) ]);
+}
+
+module WallMountBase(){ ////toplevel
+ difference(){
+ union(){
+ // vertical blocks rising to join to wall mount
+ linextr(wmbb_z_min, wmb_z_max) {
+ difference(){
+ WallMountBasePillarsPlan();
+ WallMountBaseRingCut();
+ }
+ }
+
+ hull(){
+ linextr(wmbb_z_flat_whole_min, wmbb_z_flat_max)
+ circle(r = wmbb_r_top);
+ linextr(wmbb_z_min, wmbb_z_flat_max)
+ circle(r = wmbb_r_bottom);
+ }
+ linextr(wmbb_z_min, wmbb_z_flat_max) {
+ hull(){
+ WallMountBasePillarsPlan();
+ circle(r = wmbb_r_bottom);
+ }
}
}
- union(){ }
+
+ // cutaway for mount part
+ linextr(-wmb_mount_gap_z, wmb_z_max+1) {
+ for (my = [0,1]) {
+ mirror([0, my])
+ rectfromto([ -sm_outer_rad-1, wmb_y_mount_max + wmb_mount_gap_xy ],
+ [ wmb_x_outer + wmb_mount_gap_xy, 1 ]);
+ }
+ }
+
+ linextr(wmbb_z_min - 1, wmb_z_max + 1)
+ WallMountTrimWallFoulPlan();
+ WallMountBaseScrewsEtc();
}
}
+module WallMountBaseCutJigPlan(){ ////toplevel
+ difference(){
+ union(){
+ circle(r = wmbb_r_top);
+ }
+
+ translate([ wmb_jig_around_gap, 0 ])
+ WallMountTrimWallFoulPlan();
+
+ offset(delta = wmb_jig_around_gap)
+ WallMountBasePillarsPlan();
+ }
+}
+
+module WallMountBaseCutJig(){ ////toplevel
+ translate([ 0,0, wmbb_z_flat_max + 0.5 ])
+ linextr(0, wmb_jig_th)
+ WallMountBaseCutJigPlan();
+}
+
+module WallMountForBaseDemo(){ ////toplevel
+ render() WallMountForBase();
+ color("blue") render() WallMountBase();
+ %WallMountBaseScrewsEtc();
+ %WallMountBaseCutJig();
+}
+
module CatchAssemblyCoreProfile(){
difference(){
union(){
~ianmdlvl / reprap-play.git / blobdiff