air-hockey-puck: wip

[reprap-play.git] / mic-table-clamp.scad

diff --git a/mic-table-clamp.scad b/mic-table-clamp.scad
index 3f7c05f2b592276725d0de05c68dad611c9c5a94..b88e8d160566795562000f5d7b8933737594e2e7 100644 (file)
--- a/mic-table-clamp.scad
+++ b/mic-table-clamp.scad
@@ -1,26 +1,53 @@
 // -*- C -*-
 
-// print on High Detail
+// print Stem and Wingnut on High Detail
 // but adjust shell thickness to 2mm
 
+// others on Standard
+
+include <utils.scad>
 include <threads.scad>
 include <camera-mount.scad>
 
 positive_dia = inch * 3/8. - 0.375;
 positive_l = inch * 1/2.;
 
+positive_blank_dia = 8.12;
+blank_l = 17;
+blank_taper = 1.0;
+
 stem_l = 40;
 stem_dia = 12;
 stem_th = 3;
 stem_ceil = 2;
 stem_base_th  = 4;
 stem_base_dia = 25;
-stem_inner_l = 30;
+stem_inner_l = 15;
 
 thread_nom = 8;
 thread_pitch = 1.25;
 thread_act = thread_nom + 0.600;
 
+clamp_l = 40;
+clamp_top_th = 7;
+clamp_bot_th = 10;
+clamp_bot_tooth_h = 2.5;
+clamp_bot_tooth_d  = 10;
+clamp_bot_collar = 20;
+clamp_bot_collar_th = 3.0;
+clamp_reg_sz1 = 3;
+clamp_reg_sz2 = 5;
+clamp_w = 15;
+clamp_max_table_th = 35;
+
+clamp_hole_dia = thread_nom + 0.30;
+
+clamp_reg_clear_x = 2.5;
+clamp_reg_clear_y = 0.75; // each side
+clamp_reg_extra_x = 4;
+
+//ct_h = 7;
+
 wingnut_th = 5;
 wingnut_wall = 4;
 wingnut_wing_mindia = 17.0;
@@ -28,16 +55,19 @@ wingnut_wing_xrad = 8;
 wingnut_wing_xh = 5;
 wingnut_wing_th = 3;
 
-$test= true;
-///$test= false;
+//$test= true;
+$test= false;
 
-//$fa= 3;
-//$fs= 0.2;
+$fa= 3;
+$fs= 0.2;
 
 // calculated
 
 wingnut_cnr = wingnut_wing_th/2 -0.1;
 
+clamp_reg_bot_x_min = -stem_base_dia/2 -clamp_reg_clear_x -clamp_reg_sz2;
+clamp_collar_r = thread_nom/2 + clamp_bot_collar_th;
+
 module OurThread(l){
   translate([0,0,-0.01])
     metric_thread(diameter=thread_act, pitch=thread_pitch,
@@ -45,11 +75,9 @@ module OurThread(l){
                  test=$test, length=l);
 }
 
-module Stem(){
+module StemWith(){
   translate([0,0, stem_l -0.1])
-    english_thread(diameter=positive_dia/inch, threads_per_inch=16,
-                  leadin=1, test=$test,
-                  length= (positive_l + 0.1) / inch);
+    children();
 
   difference(){
     union(){
@@ -61,9 +89,30 @@ module Stem(){
     }
     OurThread(stem_inner_l);
   }
+}  
+
+module Stem(){ ////toplevel
+  StemWith()
+    english_thread(diameter=positive_dia/inch, threads_per_inch=16,
+                  leadin=1, test=$test,
+                  length= (positive_l + 0.1) / inch);
+}
+
+module StemBlankPart(){
+  hull(){
+    cylinder(h = blank_l + 0.1 - blank_taper,
+            r = positive_blank_dia/2);
+    cylinder(h = blank_l + 0.1,
+            r = positive_blank_dia/2 - blank_taper);
+  }
+}
+
+module BlankStem(){ ////toplevel
+  StemWith()
+    StemBlankPart();
 }
 
-module Wingnut(){
+module Wingnut(){ ////toplevel
   difference(){
     union(){
       cylinder(r= (thread_nom+wingnut_wall)/2,
@@ -90,5 +139,91 @@ module Wingnut(){
   }
 }
 
+module ClampCollarPlan(){
+  circle(r= clamp_collar_r);
+}
+module ClampHolePlan(){
+  circle(r= clamp_hole_dia/2);
+}
+module ClampArmPlan(){
+  r = clamp_collar_r;
+  hull(){
+    rectfromto([r,       -clamp_w/2],
+              [clamp_l, +clamp_w/2]);
+    ClampCollarPlan();
+  }
+}
+
+module ClampTop(){ ////toplevel
+  linear_extrude(height = clamp_top_th, convexity=4) {
+    difference(){
+      union(){
+       ClampArmPlan();
+       ClampCollarPlan();
+      }
+      ClampHolePlan();
+    }
+  }
+  linear_extrude(height = clamp_reg_sz1, convexity=4) {
+    difference(){
+      for (m=[0,1]){
+       mirror([0,m,0])
+         translate([0, clamp_reg_sz2/2 + clamp_reg_clear_y, 0])
+         rectfromto([clamp_reg_bot_x_min - clamp_reg_extra_x, 0 ],
+                    [0,                           clamp_reg_sz1 ]);
+      }
+      ClampHolePlan();
+    }
+  }
+}
+
+module ClampBot(){ ////toplevel
+  linear_extrude(height = clamp_bot_th, convexity=4) {
+    difference(){
+      ClampArmPlan();
+      ClampHolePlan();
+    }
+  }
+  translate([clamp_l, 0, clamp_bot_th-0.1])
+    linear_extrude(height = clamp_bot_tooth_h +0.1)
+    rectfromto([ -clamp_bot_tooth_d, -clamp_w/2 ],
+              [  0,                 +clamp_w/2 ]);
+  translate([0,0, clamp_bot_th])
+    mirror([0,0,1])
+    linear_extrude(height = clamp_bot_collar)
+    difference(){
+    ClampCollarPlan();
+    ClampHolePlan();
+  }
+  translate([0, 0, clamp_bot_th]) {
+    linextr(-clamp_reg_sz2, clamp_max_table_th+clamp_reg_sz2) {
+      translate([clamp_reg_bot_x_min, 0]) {
+       rectfromto([ 0,             -clamp_reg_sz2/2 ],
+                  [ clamp_reg_sz2, +clamp_reg_sz2/2 ]);
+      }
+    }
+    linextr(-clamp_reg_sz2, 0) {
+      difference(){
+       rectfromto([ clamp_reg_bot_x_min, -clamp_reg_sz2/2 ],
+                  [  0,                  +clamp_reg_sz2/2 ]);
+       ClampHolePlan();
+      }
+    }
+  }
+}
+
+module StemBlankTest(){ ////toplevel
+  StemBlankPart();
+  linextr(-1.5,0) square(center=true, [10,35]);
+}
+
+module Demo(){ ////toplevel
+  color("blue") translate([0,0, clamp_top_th+0.5]) BlankStem();
+  color("red") ClampTop();
+  color("grey") translate([0,0, -(clamp_bot_th + 5)]) ClampBot();
+  translate([0,0, -(clamp_bot_collar +10)])
+    rotate([180,0,0]) Wingnut();
+}
+
 //Wingnut();
-Stem();
+//Stem();