maglite-holder: quite nice now

[reprap-play.git] / maglite-holder.scad

diff --git a/maglite-holder.scad b/maglite-holder.scad
index 3c6b43bd1af025d2f1ba604b1cd638ab1211908a..9804fb020085a469a2daf23f3f2030b15b867de7 100644 (file)
--- a/maglite-holder.scad
+++ b/maglite-holder.scad
@@ -1,8 +1,93 @@
 // -*- C -*-
 
+dxf_off = [ -40, -85 ];
+
+torch_lit_dia = 37.5;
+torch_big_dia = 56.5;
+torch_tot_len = 256;
+torch_big_len = 60;
+
+torch_clear = 30;
+torch_clear_below = 10;
+
+stem_width = 20;
+stem_thick = 8;
+
+torch_recess = 14;
+arm_width = 10;
+block_thick = 15;
+
+torch_out_more = 10;
+
+brace = [ 40, 10, 20 ];
+
+$fa=5;
+
+// calculated
+
+above = torch_big_len + torch_clear + torch_clear_below;
+
+holes = [ 172, 265 ];
+
+stem_below = stem_width/2;
+
+stem_len = holes[1] - above + stem_below;
+
+torch_out = stem_thick + torch_big_dia/2 + torch_out_more;
+
+block_width = arm_width*2 + torch_big_dia;
+
+block_out = torch_out + torch_big_dia/2/sqrt(2);
+
 module Torch(){
-//  import(file="screw-recess-test-number-s3.dxf", convexity=10);
-  import(file="maglite-holder-torch-curve.dxf", convexity=10);
+  mirror([0,0,1]){
+    hull(){
+      rotate_extrude()
+       translate(dxf_off)
+       import(file="maglite-holder-torch-curve.dxf",
+              convexity=10, center=true);
+    }
+    translate([0,0, -1])
+      cylinder(r=torch_lit_dia/2, h= torch_tot_len - torch_big_len + 1);
+  }
+}
+
+module TorchMovement(){
+  translate([0, -torch_out, 0]) {
+    translate([0, 0, -torch_recess])
+      Torch();
+    rotate([90,0,0])
+      linear_extrude(height= block_out)
+      projection() rotate([-90,0,0]) Torch();
+  }
 }
 
-linear_extrude(100) Torch();
+module Bracket(){
+  difference(){
+    mirror([0,1,0]) {
+      translate([-stem_width/2, 0, -stem_len])
+       cube([stem_width, stem_thick, stem_len]);
+      translate([0,0, -block_thick]) hull(){
+       translate([-stem_width/2, 0, -brace[2]])
+         cube([stem_width, stem_thick, 1]);
+       translate([-brace[0]/2, 0, 0])
+         cube([brace[0], brace[1], 1]);
+      }
+    }
+  }
+  difference(){
+    mirror([0,1,0])
+      translate([-block_width/2, 0, -block_thick])
+      cube([block_width, block_out, block_thick]);
+    TorchMovement();
+  }
+}
+
+module Demo(){
+  translate([0, -torch_out, 0])
+    %Torch();
+  Bracket();
+}
+
+Demo();
+