knifeblock: Fewer holes

[reprap-play.git] / knifeblock.scad

diff --git a/knifeblock.scad b/knifeblock.scad
index 64b8468fdbdf132438e4a639683d9466d364dd50..7ea6079d580a4221ad95a69e589f6909b885a4ac 100644 (file)
--- a/knifeblock.scad
+++ b/knifeblock.scad
@@ -5,7 +5,7 @@ nknives = 3;
 widths = [15.5, 15.8, 19.0];
 handlelenbase = 75;
 handlelendelta = [-15, 0, 10];
-locations = [-35, 0, 40];
+locations = [-35, 0, 37];
 bladew = 5; // 2.5
 maxhandledepth = 45;
 
@@ -23,6 +23,8 @@ minsideout = 4;
 
 frontbackslop = 0.25;
 
+knifewidthslop = 2.0;
+
 screwbackdepth = 6.0 - 1.0;
 screwdia =       4.0 + 0.5;
 screwcsinkdia =  9.8 + 1.0;
@@ -36,6 +38,13 @@ covertopwing = 15;
 covertopwingbase = 20;
 coveredge = 3;
 
+holesize = 12.5;
+holestrut = 7;
+holeedge = 4;
+
+holeoffx = 0.33;
+holeoffy = 0.23;
+
 pegstem = 3.5;
 peghead = 10;
 pegstemheight = 2;
@@ -43,24 +52,29 @@ pegheight = 9;
 peglen = 12;
 
 recessblockwidth = peghead + pegstem*3;
-recessblockheight = peglen + pegstem*1.5;
+recessblockheight = peglen/2 + pegstem*1.5;
 
 pegsloph = 0.5;
 pegslopv = 0.5;
 pegslopl = 0.5;
 
-pegdepthproportion = 0.67;
+pegdepthproportion = 0.80;
 
 // computed
+
+function width(k) = widths[k] + knifewidthslop;
+
 side = minsidein + screwcsinkdia + minsideout;
 totaldepth = front + maxhandledepth + back;
 
-minkx = locations[0] -         widths[0]        /2;
-maxkx = locations[nknives-1] + widths[nknives-1]/2;
+minkx = locations[0] -         width(0)        /2;
+maxkx = locations[nknives-1] + width(nknives-1)/2;
 
 minx = minkx - side;
 maxx = maxkx + side;
 
+holepitch = holesize+holestrut;
+
 pegrecess = pegdepthproportion*totaldepth - 0.5*peglen;
 
 module ImportTemplate(w,k,t) {
@@ -74,9 +88,9 @@ module ImportTemplate(w,k,t) {
 module Knife(k){
   ImportTemplate(bladew, k,"bl");
   hull(){
-    ImportTemplate(widths[k], k,"hl");
+    ImportTemplate(width(k), k,"hl");
     translate([-100,0,0])
-      ImportTemplate(widths[k], k,"hl");
+      ImportTemplate(width(k), k,"hl");
   }
 }
 
@@ -102,16 +116,37 @@ module ScrewHole(){
     cylinder(r=screwcsinkdia/2 / (sqrt(3)/2), h=100, $fn=6);
 }
 
+module PegTemplate(apex){
+  for (mx=[0,1]) for (my=[0,1]) {
+      mirror([mx,0,0]) mirror([0,my,0])
+       polygon([[-0.1,      -0.1],
+                [pegstem/2, -0.1],
+                [pegstem/2, pegstemheight/2],
+                [peghead/2, pegheight    /2],
+                [-0.1,      pegheight    /2 + apex]]);
+    }
+}
+
+module AtSides(){
+  translate([minx,0,0])                 child(0);
+  translate([maxx,0,0]) mirror([1,0,0]) child(1);
+}
+
+module BlockPegSlot(){
+  translate([recessblockwidth/2, pegrecess - 0.5*peglen, -height]){
+    rotate([-90,0,0]) linear_extrude(height=totaldepth){
+      PegTemplate(peghead/2 * 1.2);
+    }
+  }
+}
+
 module Block(){
   sidemidx = minsideout + screwcsinkdia/2;
 
   difference(){
-    hull() mirror([0,0,1]) {
-      translate([minx, 0, 0])
-       cube([maxx-minx, totaldepth-front, height]);
-      for (x=[minx + front/2, maxx - front/2])
-       translate([x, -front/2, 0])
-       cylinder(r=front/2, h=height, $fn=30);
+    mirror([0,0,1]) {
+      translate([minx, -front, 0])
+       cube([maxx-minx, totaldepth, height]);
     }
     for (x=[minx + sidemidx, maxx - sidemidx]) {
       translate([x, 0, -screwabove])
@@ -120,6 +155,7 @@ module Block(){
     for (yshift=[-1,1])
       translate([0, yshift * frontbackslop, 0])
        DoKnives();
+    AtSides() { BlockPegSlot(); BlockPegSlot(); }
   }
 }
 
@@ -153,17 +189,6 @@ module CoverSide(len){
   }
 }
 
-module PegTemplate(){
-  for (mx=[0,1]) for (my=[0,1]) {
-      mirror([mx,0,0]) mirror([0,my,0])
-       polygon([[-0.1,      -0.1],
-                [pegstem/2, -0.1],
-                [pegstem/2, pegstemheight/2],
-                [peghead/2, pegheight    /2],
-                [-0.1,      pegheight    /2]]);
-    }
-}
-
 module Peg(){
   echo("peg angle slope (must be <1)",
        (peghead-pegstem)/(pegheight-pegstemheight));
@@ -172,10 +197,10 @@ module Peg(){
   rotate([90,0,0]) {
     linear_extrude(height=peglen-pegslopl) {
       intersection(){
-       translate([-dx,-dy,0]) PegTemplate();
-       translate([-dx,+dy,0]) PegTemplate();
-       translate([+dx,+dy,0]) PegTemplate();
-       translate([+dx,-dy,0]) PegTemplate();
+       translate([-dx,-dy,0]) PegTemplate(0);
+       translate([-dx,+dy,0]) PegTemplate(0);
+       translate([+dx,+dy,0]) PegTemplate(0);
+       translate([+dx,-dy,0]) PegTemplate(0);
       }
     }
   }
@@ -184,20 +209,58 @@ module Peg(){
 module CoverPegSlot(coverlen){
   translate([recessblockwidth/2, 0, -1]){
     linear_extrude(height= 1 + pegrecess + 0.5*peglen){
-      PegTemplate();
+      PegTemplate(0);
     }
   }
 }
 
-module AtSides(){
-  translate([minx,0,0])                 child(0);
-  translate([maxx,0,0]) mirror([1,0,0]) child(1);
+module HoleRow(){
+  imax = ceil(coverlonglen / holepitch);
+  echo("Holes Y count ", imax);
+  for (i=[0:imax]) {
+    translate([0, (i+0.5)*holepitch, -20])
+      cylinder(r=holesize/2, h=40, $fn=20);
+  }
+}
+
+module HolesScope(){
+  intersection_for (dx=[-1,+1]) {
+    intersection_for (dy=[-1,+1]) {
+      translate([dx * holeedge, dy * holeedge, -5])
+       scale([1,1,10])
+       CoverTemplate();
+    }
+  }
+}
+
+module Holes(){
+  imin = ceil((maxx-minx)/(sqrt(3)*holepitch));
+  echo("Holes X count 2 x", imin);
+  intersection(){
+    translate([holeoffx * holepitch, holeoffy * holepitch, 0]) {
+      for (i=[-imin:2]) {
+       translate([i * sqrt(3) * holepitch, 0, 0]) {
+         HoleRow();
+         translate([sqrt(3)/2 * holepitch, -0.5 * holepitch, 0])
+           HoleRow();
+       }
+      }
+    }
+    HolesScope();
+  }
+}
+
+module CoverCover(){
+  difference(){
+    CoverTemplate();
+    Holes();
+  }
 }
 
 module Cover(){
   difference(){
     union(){
-      CoverTemplate();
+      CoverCover();
       AtSides() { CoverSide(covershortlen); CoverSide(coverlonglen); }
     }
     AtSides() { CoverPegSlot(); CoverPegSlot(); }
@@ -210,11 +273,29 @@ module CoverAligned(){
     Cover();
 }
 
+module DemoPeg(){
+  translate([recessblockwidth/2, pegrecess, -height])
+    Peg();
+}
+
 module Demo(){ ////toplevel
   %Block();
   DoKnives();
   color([0,0,1]) CoverAligned();
+  color([1,0,0]) AtSides() { DemoPeg(); DemoPeg(); }
 }
 
-Demo();
+module CoverParts(){ ////toplevel
+  Cover();
+  translate([0, coverlonglen, pegheight/2]) {
+    Peg();
+    translate([-peghead-3, 0,0]) Peg();
+  }
+}
+
+//Block();
+//Demo();
+//Cover();
+//CoverParts();
+//Peg();
 //Cover();