flyscreen-handle: kits

[reprap-play.git] / flyscreen-handle.scad

diff --git a/flyscreen-handle.scad b/flyscreen-handle.scad
index 1d4b9799251e0681886c07b77389fc9eea52b698..16b0dee6ee6a6fccb2ad80d82ba18d246151a827 100644 (file)
--- a/flyscreen-handle.scad
+++ b/flyscreen-handle.scad
@@ -2,8 +2,8 @@
 
 opening_height = 7.84;
 opening_depth = 7.88;
-openingedge_dia = 1.34;
-opening_protrh = 1.8;
+openingedge_dia = 2.00;
+opening_protrh = 2.00;
 
 pivot_x = 6;
 inside_len = 4;
@@ -30,7 +30,15 @@ inside_h_xgap = 1;
 pivot_r = 2;
 pivot_slop = 0.25;
 
-width = 5;
+strap_above = 0.1;
+strap_th = 2.5;
+strap_below = 3;
+strap_width = 5;
+
+width = 35;
+nstraps = 2;
+
+test_width = 5;
 
 // calculated
 
@@ -52,10 +60,11 @@ P1 = [ P2[0], P3t[1] - (inside_h + ourcirc_r*2) ];
 
 P5 = Q0 + p4p5d;
 
-P9mid = [ outside_len - ourcirc_r, outside_gap/2 + ourcirc_r ];
-P8mid = P9mid + [ 0, outend_height - ourcirc_r*2 ];
+P8t = [ outside_len - ourcirc_r, P5[1] ];
+P9t = P8t + [ 0, -(strap_above + strap_th + strap_below - ourcirc_r*2) ];
 
-P89adj = [ 0, P5[1] - P8mid[1] ];
+P9b = [ P9t[0], -P9t[1] + outside_gap ];
+P8b = P9b + [ 0, outend_height ];
 
 P6t = P5 + [ 0, outside_pushh - ourcirc_r*2 ];
 P7 = [ P6t[0] + (P6t[1] - P1[1]) / outside_pushslope,
@@ -68,6 +77,8 @@ outside_push_inadj_slope = (P3t[1]-P4[1]) / (P6a[1]-P5[1]);
 
 ribble_rad = ribble_dia/2;
 
+kit_adj_shift = -opening_height - 2.0;
+
 module ExtrusionSect(){
   cr = openingedge_dia/2;
   toph = opening_height/2 + opening_protrh;
@@ -100,30 +111,49 @@ module PsHull(ps) {
   }
 }
 
-module LeverSect(P89adjsense, inadj=false){
+module LeverSect(top, inadj=false){
   P3 = inadj ? P3a : P3t;
-  P8 = P8mid + P89adjsense * P89adj;
-  P9 = P9mid + P89adjsense * P89adj;
-  diag = inadj ? 0 : atan(outside_push_inadj_slope);
-  PsHull([P2,P3,P4]);
+  P6 = inadj ? P6a : P6t;
+  P8 = top ? P8t : P8b;
+  P9 = top ? P9t : P9b;
   difference(){
-    PsHull([P0,P1,P2,P5,P8,P9]);
-    translate(Q0) {
-      rotate(diag){
-       hull(){
-         circle(r=edge_or, $fn=20);
-         translate([0,10]) circle(r=edge_or, $fn=20);
-       }
+    union(){
+      PsHull([P2,P3,P4]);
+      PsHull([P0,P1,P2,P5,P8,P9]);
+    }
+    hull(){
+      for (dp = [ [0,0],
+                 (P6-P5),
+                 (P3-P4)
+                 ]) {
+       translate(Q0 + 5*dp) circle(r=edge_or, $fn=20);
       }
     }
   }
 }
 
+module StrapSectTop(){
+  translate(P9t + ourcirc_r * [+1,-1]) {
+    difference(){
+      circle(r = strap_below + strap_th, $fn=40);
+      circle(r = strap_below,            $fn=40);
+    }
+  }
+}
+
+module StrapSectBot(){
+  mirror([0,1]){
+    translate(P9b + [ ourcirc_r - (strap_below + strap_th), -10 ]) {
+      square([strap_th, 20]);
+    }
+  }
+}
+
 module LeverSectTop(){
   difference(){
     union(){
-      LeverSect(+1, false);
-      for (x = [ P8mid[0] + ourcirc_r - ribble_rad :
+      LeverSect(true, false);
+      for (x = [ P8t[0] + ourcirc_r - ribble_rad :
                 -ribble_rad * 4 :
                 Q0[0] + edge_or + ribble_rad*2 ]) {
        translate([x, P5[1] + ourcirc_r])
@@ -137,7 +167,7 @@ module LeverSectTop(){
 module LeverSectBot(inadj=false){
   P6 = inadj ? P6a : P6t;
   mirror([0,1]) {
-    LeverSect(-1, inadj);
+    LeverSect(false, inadj);
     PsHull([P5,P6,P7]);
     translate([pivot_x,0]) circle(r=pivot_r, $fn=20);
   }
@@ -146,22 +176,64 @@ module LeverSectBot(inadj=false){
 module Demo(){
   translate([0,0,-5]) color("white") ExtrusionSect();
   LeverSectTop();
-  LeverSectBot();
+  translate([0,0,5]) LeverSectBot();
+  color("black") LeverSectBot(true);
+  color("blue") translate([0,0,10]) StrapSectTop();
+  color("purple") translate([0,0,10]) StrapSectBot();
 }
 
-module LeverTop(){
-  linear_extrude(height=width, convexity=100) LeverSectTop();
+module SomeLever() {
+  // SomeLever(){ LeverBot(inadj); LeverSectBot(); }
+  difference(){
+    linear_extrude(height=width, convexity=100) children(0);
+    for (i = [ 0 : nstraps - 1 ]) {
+      translate([0,0, (i + 0.5) / nstraps * width - strap_width/2])
+       linear_extrude(height=strap_width, convexity=10)
+       children(1);
+    }
+  }
 }
 
-module LeverBot(inadj=false){
-  linear_extrude(height=width, convexity=100) LeverSectBot(inadj);
+module Test(){
+  linear_extrude(height=test_width, convexity=100) {
+    translate([0,2,0]) LeverSectTop();
+    LeverSectBot();
+    translate([0,kit_adj_shift]) LeverSectBot(true);
+  }
 }
 
-module Test(){
+module LeverTop(){ ////toplevel
+  SomeLever(){
+    LeverSectTop();
+    StrapSectTop();
+  }
+}
+module LeverBot(){ ////toplevel
+  SomeLever(){
+    LeverSectBot();
+    StrapSectBot();
+  }
+}
+module LeverBotAdj(){ ////toplevel
+  SomeLever(){
+    LeverSectBot(true);
+    StrapSectBot(true);
+  }
+}
+
+module Kit(){ ////toplevel
   translate([0,2,0]) LeverTop();
   LeverBot();
-  translate([0,-opening_height - 2,0]) LeverBot(true);
 }
 
+module KitAdj(){ ////toplevel
+  translate([0,2,0]) LeverTop();
+  LeverBotAdj();
+}
+
+//LeverSectBot(true);
 //Demo();
+//LeverTop();
 Test();
+//Kit();
+//KitAdj();