filamenttrestle make bar resolution better

[reprap-play.git] / filamenttrestle.scad

diff --git a/filamenttrestle.scad b/filamenttrestle.scad
index 799bf4ea7e20be05564b8d411e81780b864ccd74..409a1a2f1661b324106f2495d0d00ecde069f680 100644 (file)
--- a/filamenttrestle.scad
+++ b/filamenttrestle.scad
@@ -1,20 +1,29 @@
 // -*- C -*-
 
 spoolwidth = 80; // fixme needs to be measured
-spoolinnerrad = 25; // fixme needs to be checked
+spoolinnerrad = 20; // fixme needs to be checked
 spoolouterrad = 60; // fixme needs to be checked
 
 include <doveclip.scad>
 include <axlepin.scad>
 
 spoolradclear = 10;
+spoolradslop = 2;
 
-spoolinnerslop = 2;
+spoolinnerslop = 3;
+axleslop = 0.5;
 
-barrad = 7;
+axlerad = 7;
 barwasherrad = 17;
 
 hubbasethick = 4;
+hubmainthick = 15;
+hubbaseweb = 1.2;
+hubbasestalkwidth = 4;
+hubwalls = 2.5;
+hubpillarw = 4;
+hubbaserad = spoolinnerrad + 10;
+hubmainrad = spoolinnerrad - spoolradslop;
 
 legw = 12;
 plugl = 20;
@@ -37,13 +46,13 @@ pindh = 0.50;
 pindwidth = 0.75;
 
 pintaperlen = plugwmax * 0.85;
-pinstraightlen = 10;
+pinstraightlen = 17.5;
 
 spoolouterpad = AxlePin_holerad()*2 * 1.5;
 spoolbarlen = spoolwidth +
   2*(Washer_thick() + hubbasethick + AxlePin_holerad()
      + spoolinnerslop + spoolouterpad);
-  barz = barrad * 0.5;
+  barz = axlerad * 0.5;
 axlepin_x = spoolwidth/2 + hubbasethick +
   Washer_thick() + spoolinnerslop + AxlePin_holerad()*0.5;
 
@@ -91,17 +100,17 @@ module Bar(){ ////toplevel
     }
     translate([0,0,barz]) {
       translate([-100,0,0])
-       rotate([0,90,0]) cylinder(r=barrad, h=200, $fn=30);
+       rotate([0,90,0]) cylinder(r=axlerad, h=200, $fn=60);
     }
   }
 }
 
 module FtAxlePin(){ ////toplevel
-  AxlePin(barrad, (barrad + barwasherrad*2)/3 * 2);
+  AxlePin(axlerad, (axlerad + barwasherrad*2)/3 * 2);
 }
 
 module AxleWasher(){ ////toplevel
-  Washer(barrad, barwasherrad);
+  Washer(axlerad, barwasherrad);
 }
 
 module Trestle(){ ////toplevel
@@ -143,15 +152,18 @@ module Trestle(){ ////toplevel
 
     for (rot=[0,180]) {
       translate([0,0,plugl/2]) rotate([0,rot,0]) translate([0,0,-plugl/2]) {
-       translate([-(topblockw*0.25+1),
+       translate([0,
                   plugh + pindh - (pinmaxh - pinminh)*0.75,
                   (plugl - pinholebasew*2)/3]) {
-         translate([0,0,pinholebasew/2]) rotate([-90,0,0]) %Pin();
-         rotate([0,90,0]) {
-           linear_extrude(height = topblockw*1.0+2) {
-             polygon([[-1.0 * pinholebasew, -0.01],
-                      [-0.5 * pinholebasew, pinholeh],
-                      [ 0                 , -0.01]]);
+         translate([-(topblockw*0.25+1), 0, pinholebasew/2])
+           rotate([-90,0,0]) %Pin();
+         translate([-(topblockw+1), 0, 0]) {
+           rotate([0,90,0]) {
+             linear_extrude(height = topblockw*2.0+2) {
+               polygon([[-1.0 * pinholebasew, -0.01],
+                        [-0.5 * pinholebasew, pinholeh],
+                        [ 0                 , -0.01]]);
+             }
            }
          }
        }
@@ -182,17 +194,52 @@ module Pin(){ ////toplevel
   }
 }
 
+module HubEnd(){ ////toplevel
+  thick = hubmainthick+hubbasethick;
+  difference(){
+    union(){
+      for (ang=[0 : 60 : 359]) {
+       rotate([0,0,ang]) {
+         translate([hubmainrad - hubwalls/2, -hubbasestalkwidth/2, 0])
+           cube([hubbaserad - (hubmainrad - hubwalls/2),
+                 hubbasestalkwidth, hubbasethick]);
+         ExtenderPillar(length = hubmainrad-hubwalls/2,
+                        height = hubbasethick + hubmainthick,
+                        pillarw = hubpillarw);
+       }
+      }
+      cylinder(r=axlerad+hubwalls, h=thick);
+      cylinder(r=hubmainrad-0.1, h=hubbaseweb);
+      difference(){
+       cylinder(r=hubmainrad, h=thick, $fn=100);
+       translate([0,0,-1])
+         cylinder(r=hubmainrad-hubwalls, h=thick+2);
+      }
+      difference(){
+       cylinder(r=hubbaserad, h=hubbasethick, $fn=50);
+       translate([0,0,-1])
+         cylinder(r=hubbaserad-hubwalls, h=hubbasethick+2);
+      }
+    }
+    translate([0,0,-1])
+      cylinder(r=axlerad+axleslop, h=thick+2, $fn=50);
+  }
+}
+
+
 module TestKit(){ ////toplevel
-  translate([30,0,0]) Pin();
-  translate([30,30,0]) Pin();
+  translate([60,0,0]) mirror([1,0,0]) Pin();
+  translate([60,15,0]) mirror([1,0,0]) Pin();
   translate([0,40,0]) intersection(){
     Trestle();
     translate([-50,-10,-1]) cube([100,100,100]);
   }
   intersection(){
-    translate([-60,0,0]) Bar();
+    translate([-60,10,0]) Bar();
     cube(50,center=true);
   }
+  translate([50,40, AxlePin_zoffset()]) FtAxlePin();
+  translate([0,-20,0]) AxleWasher();
 }
 
 module DemoSpool(){
@@ -203,14 +250,20 @@ module DemoSpool(){
     }
 }
 
-module Demo(){
-  Bar();
+module Demo(){ ////toplevel
+  color("blue") Bar();
   for (mir=[0,1]) {
     mirror([mir,0,0]) {
-      translate([spoolbarlen/2,0,0]) rotate([90,0,90]) Trestle();
-      translate([spoolwidth/2 + hubbasethick + spoolinnerslop/4, 0, barz])
+      color("red") translate([spoolbarlen/2,0,0])
+       rotate([90,0,90]) Trestle();
+      color("orange")
+       translate([spoolwidth/2 + hubbasethick + spoolinnerslop*2/3, 0, barz])
        rotate([0,90,0]) AxleWasher();
-      translate([axlepin_x, 0, barz]) rotate([90,0,90]) FtAxlePin();
+      color("orange") translate([axlepin_x, 0, barz])
+       rotate([90,0,90]) FtAxlePin();
+      color("cyan")
+       translate([spoolwidth/2 + hubbasethick + spoolinnerslop*1/3, 0, barz])
+       rotate([0,-90,0]) HubEnd();
     }
   }
   %translate([0,0,barz]) DemoSpool();
@@ -224,4 +277,5 @@ module Demo(){
 //TestKit();
 //Plug(d=1);
 //ExtenderPillars(80,12,8, baseweb=true);
-Demo();
+//HubEnd();
+//Demo();