filamenttrestle define toplevels

[reprap-play.git] / filamenttrestle.scad

diff --git a/filamenttrestle.scad b/filamenttrestle.scad
index a3643bcc91efc240029b06d96972883aedd446f3..010746cbce5daee85fd009e111336b811d6bd408 100644 (file)
--- a/filamenttrestle.scad
+++ b/filamenttrestle.scad
@@ -1,27 +1,174 @@
 // -*- C -*-
 
-spoolwidth = 80;
+spoolwidth = 80; // fixme needs to be measured
+trestleheight = 80; // fixme needs to be checked
+trestlebase = 80; // fixme needs to be checked
 
+include <doveclip.scad>
+
+spoolwidthgap = 2;
 barrady = 5;
 barradz = 7;
 guidewidth = 3;
 guiderad = 20;
 
-module Bar(){
-  barlen = spoolwidth + guidewidth;
+legw = 12;
+plugl = 20;
+plugwmin = 3;
+plugh = 10;
+plugslope = 0.5;
+plugwmax = plugwmin + plugh * plugslope * 2;
+
+trestlelegw = 10;
+trestlebaseh = 10;
+trestleplugd = 1;
+
+topblockthick = 4;
+topblockbasedepth = 5;
+
+pinbasew = 5.0;
+pinminh = 1.5;
+pinmaxh = 4.0;
+pindh = 0.75;
+pindwidth = 0.75;
+
+pintaperlen = plugwmax * 0.85;
+pinstraightlen = 10;
+
+module Plug(d=0){
+  dw = d;
+  dh = d;
+  dhb = d*2;
+  a = atan(plugslope);
+  bdy = -dhb;
+  bdx = dw / cos(a) + bdy * plugslope;
+  tdy = dh;
+  tdx = bdx + tdy * plugslope;
+  translate([-d,0,0]) rotate([90,0,90]) linear_extrude(height=plugl+0.1+d*2){
+    polygon([[-(plugwmin/2 + bdx),  bdy],
+            [-(plugwmax/2 + tdx),  plugh + tdy],
+            [+(plugwmax/2 + tdx),  plugh + tdy],
+            [+(plugwmin/2 + bdx),  bdy]]);
+  }
+}
+
+module Bar(){ ////toplevel
+  spoolw = spoolwidth + spoolwidthgap*2;
   barz = barradz * 0.5;
+  biggestw = spoolw + 50;
 
   intersection(){
     for (mir=[0,1]) {
       mirror([mir,0,0]) {
-       translate([-1,0,barz])
-         scale([1,barrady,barradz])
-         rotate([0,90,0]) cylinder(r=1, h=barlen+2, $fn=30);
+       translate([0,0,barz]) {
+         scale([1,barrady,barradz]) translate([-1,0,0])
+           rotate([0,90,0]) cylinder(r=1, h=spoolw/2+2, $fn=30);
+         translate([spoolw/2,0,0])
+           rotate([0,90,0]) cylinder(r=guiderad, h=guidewidth, $fn=60);
+       }
+       translate([spoolw/2 + guidewidth, 0, 0])
+         Plug();
+      }
+    }
+    translate([-biggestw/2, -50, 0])
+      cube([biggestw, 100, 100]);
+  }
+}
+
+module Trestle(){ ////toplevel
+  legang = atan2(trestlebase/2, trestleheight);
+  eplen = sqrt(trestleheight*trestleheight + trestlebase*trestlebase*0.25);
+  topblockw = plugwmax + trestleplugd*2 + topblockthick*2;
+
+  pinholebasew = pinbasew + pindwidth*2;
+  pinholeh =     pinmaxh +  pindh;
+
+  difference(){
+    union(){
+      for (mir=[0,1]) {
+       mirror([mir,0,0]) {
+         rotate([0,0, -90-legang])
+           ExtenderPillars(length=eplen+trestlelegw,
+                           width=trestlelegw,
+                           height=legw,
+                           baseweb=true);
+
+         translate([-trestlebase/2, -trestleheight, 0])
+           cylinder(r=trestlelegw/2*1.2, h=plugl);
+       }
+      }
+      translate([-topblockw/2, -topblockbasedepth, 0])
+       cube([topblockw,
+             topblockbasedepth + plugh + topblockthick
+             + (pinmaxh - pinminh)*0.6 + pindh,
+             plugl]);
+
+      translate([-trestlebase/2, -trestleheight, 0])
+       ExtenderPillars(length=trestlebase, width=trestlebaseh*2, height=legw);
+    }
+    translate([-300, -trestleheight-50, -1])
+      cube([600, 50, plugl+2]);
+
+    rotate([-90,-90,0])
+      Plug(d=trestleplugd);
+
+    for (rot=[0,180]) {
+      translate([0,0,plugl/2]) rotate([0,rot,0]) translate([0,0,-plugl/2]) {
+       translate([-(topblockw*0.25+1),
+                  plugh + pindh - (pinmaxh - pinminh)*0.5,
+                  (plugl - pinholebasew*2)/3]) {
+         translate([0,0,pinholebasew/2]) rotate([-90,0,0]) %Pin();
+         rotate([0,90,0]) {
+           linear_extrude(height = topblockw*1.0+2) {
+             polygon([[-1.0 * pinholebasew, -0.01],
+                      [-0.5 * pinholebasew, pinholeh],
+                      [ 0                 , -0.01]]);
+           }
+         }
+       }
+      }
+    }
+  }
+}
+
+module Pin(){ ////toplevel
+  rotate([90,0,90]) {
+    hull(){
+      for (mir=[0,1]) {
+       mirror([mir,0,0]) {
+         linear_extrude(height=0.1) {
+           polygon([[-0.01, 0],
+                    [-0.01, pinminh],
+                    [pinbasew*0.5*(pinminh/pinmaxh), 0]]);
+         }
+         translate([0,0,pintaperlen])
+           linear_extrude(height=pinstraightlen) {
+           polygon([[-0.01, 0],
+                    [-0.01, pinmaxh],
+                    [pinbasew*0.5, 0]]);
+         }
+       }
       }
     }
-    translate([-barlen, -50, 0])
-      cube([barlen*2, 100, 100]);
   }
 }
 
-Bar();
+module TestKit(){ ////toplevel
+  translate([30,0,0]) Pin();
+  translate([30,30,0]) Pin();
+  translate([0,40,0]) intersection(){
+    Trestle();
+    translate([-50,-10,-1]) cube([100,100,100]);
+  }
+  intersection(){
+    translate([-60,0,0]) Bar();
+    cube(50,center=true);
+  }
+}
+
+//Bar();
+//Trestle();
+//Pin();
+//TestKit();
+//Plug(d=1);
+//ExtenderPillars(80,12,8, baseweb=true);