filamentspool: CupSecuringClip four handles

[reprap-play.git] / filamentspool.scad

diff --git a/filamentspool.scad b/filamentspool.scad
index b88a8b0c1d17f2636206c9ff950e0ea817124cc8..eb6e65cb61eddb31e65dc8033d2886933ce8fd4a 100644 (file)
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -1,6 +1,6 @@
 // -*- C -*-
 
-fdia=1.75;
+fdia=2.85;
 
 slop=0.5;
 bigslop=slop*2;
@@ -18,17 +18,18 @@ axletowerfudgebend = 0;
 axleaxlefudgebend = 3;
 axlepadlen = 1.0;
 
-prongthick=5;
-prongwidth=5;
+function selsz(sm,lg) = fdia < 2 ? sm : lg;
+
+prongthick=selsz(5,7);
+prongwidth=selsz(5,7);
 ratchetstep=15;
 ratchettooth=3;
 ratchettoothheight=5;
 ratchettoothsmoothr=1;
 ratchettoothslope=0.75;
 overlap=0.5;
-cupbigrad=20;
-
-xstraightmul = 1.75;
+cupwidth=selsz(40,60);
+cupheight=selsz(55,75);
 
 propxshift = 0;
 
@@ -39,11 +40,12 @@ teethgapx=4+fdia;
 
 prongstalkxwidth=3;
 
-stalklength=35;
+stalklength=selsz(35,55);
 overclipcupgap=5;
 overclipdepth=15;
 overcliproundr=2.0;
 overclipthick=0.5;
+overclipcupnextgap=20;
 
 overclipsmaller=-2.5;
 overclipbigger=0.0;
@@ -65,6 +67,8 @@ axlepinrad = 2;
 axlepintabrad = 5;
 
 washerthick = 1.2;
+washerthinthick = 0.8;
+washerverythinthick = 0.4;
 washerrad = hubaxlerad + 7.5;
 frictionwasherarmwidth = 3;
 frictionwasherextrapush = 1.0;
@@ -74,6 +78,7 @@ ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
 include <doveclip.scad>
 include <cliphook.scad>
 include <filamentteeth.scad>
+include <axlepin.scad>
 
 channelwidth = prongthick + slop;
 channeldepth = prongwidth + ratchettoothheight;
@@ -131,43 +136,45 @@ module FilamentCupHandle(){
 }
 
 module FilamentCupCup(){
-  xstraight = cupbigrad * xstraightmul;
-  linear_extrude(height=prongthick) {
-    FlatArc(0,0, cupbigrad,cupbigrad+prongwidth, 89,271, $fn=80);
-  }
   for (my=[0,1]) mirror([0,my,0]) {
-    translate([0,cupbigrad,0])
-      cube([xstraight, prongwidth, prongthick]);
+    translate([0,cupwidth/2,0])
+      cube([cupheight + prongwidth, prongwidth, prongthick]);
   }
 }
 
 module FilamentCup() { ////toplevel
   FilamentCupHandle();
 
-  dx = cupbigrad + prongwidth;
   gapy = prongwidth;
-  dy = cupbigrad + gapy + overclipcupgap;
+  dy = cupwidth/2 + gapy + overclipcupgap;
 
-  translate([dx, dy, 0])
+  translate([0, dy, 0])
     FilamentCupCup();
   translate([0, -1, 0]);
-  cube([prongwidth, dy+1, prongthick]);
+  cube([prongwidth, dy+1+cupwidth/2, prongthick]);
 
-  midrad = cupbigrad + prongwidth/2;
+  midrad = cupwidth/2 + prongwidth/2;
 
   propshift = stalklength - overclipdepth - prongthick + propxshift;
   proptaken = propshift;
-  echo(cupbigrad, dx, midrad, propshift, proptaken);
+  echo(midrad, propshift, proptaken);
 
   translate([propshift, -1, 0]) {
     // something is wrong with the y calculation
     cube([prongwidth,
-         dy - sqrt(midrad*midrad - proptaken*proptaken) - prongwidth/2,
+         gapy+2,
          prongthick]);
   }
-  translate([0, overclipcupgap, 0])
-    rotate([0,0, 102 + fdia])
-    FilamentTeeth(fdia=fdia, h=teethh);
+  for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
+    translate([0, y, 0])
+      rotate([0,0, 102 + fdia])
+      FilamentTeeth(fdia=fdia, h=teethh);
+  }
+  for (x = [-0.3, -1.3]) {
+    translate([cupheight + overclipcupnextgap*x, dy+cupwidth/2 + prongthick, 0])
+      rotate([0,0, 12 + fdia])
+      FilamentTeeth(fdia=fdia, h=teethh);
+  }      
 }
 
 module CupSecuringClipSolid(w,d,h1,h2){
@@ -194,6 +201,8 @@ module CupSecuringClip(){ ////toplevel
       CupSecuringClipSolidSmooth(xrad=overclipthick, xdepth=0);
       translate([-wingswidth/2, -wingsize/2, 0])
        cube([wingswidth, wingsize, wingthick]);
+      translate([-wingsize/2, -wingswidth/2, 0])
+       cube([wingsize, wingswidth, wingthick]);
     }
     translate([0,0,-0.1])
       CupSecuringClipSolidSmooth(xrad=0, xdepth=0.2);
@@ -251,17 +260,8 @@ module ArmExtender(){ ////toplevel
                   hb=doveclipheight);
 }
 
-module AxlePin(){ ////toplevel
-  pinr = axlepinrad - slop;
-  intersection(){
-    translate([0, 0, pinr*0.7]) {
-      translate([0, -washerrad, 0]) rotate([-90,0,0])
-       cylinder(r=pinr, h=washerrad*2, $fn=10);
-      translate([-axlepintabrad, hubaxlerad, -axlepinrad])
-       cube([axlepintabrad*2, axlepinrad*2, axlepinrad*2]);
-    }
-    translate([-50,-50,0]) cube([100,100,50]);
-  }
+module FsAxlePin(){ ////toplevel
+  AxlePin(hubaxlerad, washerrad*2, axlepinrad, axlepintabrad, slop);
 }
 
 module Axle(){ ////toplevel
@@ -316,11 +316,20 @@ module Axle(){ ////toplevel
   }
 }
 
+module washer(thick){
+  Washer(hubaxlerad, washerrad, thick, slop);
+}
+
 module AxleWasher(){ ////toplevel
-  difference(){
-    cylinder(h=washerthick, r=washerrad);
-    translate([0,0,-1]) cylinder(h=washerthick+2, r=hubaxlerad+slop);
-  }
+  washer(thick=washerthick);
+}
+
+module AxleThinWasher(){ ////toplevel
+  washer(thick=washerthinthick);
+}
+
+module AxleVeryThinWasher(){ ////toplevel
+  washer(thick=washerverythinthick);
 }
 
 module AxleFrictionWasher(){ ////toplevel
@@ -353,9 +362,18 @@ module TowerExtender(){ ////toplevel
                   pillarw = towerpillarw);
 }
 
+module FilamentCupPair(){ ////toplevel
+  FilamentCup();
+  translate([cupheight + prongthick*3,
+            cupwidth/2*1.7,
+            0])
+    rotate([0,0,180]) FilamentCup();
+}
+
 //ArmEnd();
 //FilamentCup();
-//CupSecuringClip();
+//FilamentCupPair();
+CupSecuringClip();
 //Hub();
 //ArmExtender();
 //Axle();