crossbar-computer-led-mount: adjust tower wall cross section

[reprap-play.git] / filamentspool.scad

diff --git a/filamentspool.scad b/filamentspool.scad
index adfb3b76a12b55639d4eeaf633bcca5f17e7a525..c90701f5154a1297e37ddf06b88980dd3729ebd1 100644 (file)
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -5,7 +5,7 @@ fdia=1.75;
 slop=0.5;
 bigslop=slop*2;
 
-exteffrad = 85;
+exteffrad = 70;
 hubeffrad = 30;
 hubbigrad = 20;
 hublwidth = 3;
@@ -13,6 +13,10 @@ hubstemwidth = 2;
 hublthick = 10;
 hubaxlelen = 25;
 hubaxlerad = 5;
+totalheightfromtower = 240;
+axletowerfudgebend = 0;
+axleaxlefudgebend = 3;
+axlepadlen = 1.0;
 
 prongthick=5;
 prongwidth=5;
@@ -40,6 +44,7 @@ overclipcupgap=5;
 overclipdepth=15;
 overcliproundr=2.0;
 overclipthick=0.5;
+overclipcupnextgap=20;
 
 overclipsmaller=-2.5;
 overclipbigger=0.0;
@@ -52,26 +57,34 @@ armendwallthick=2.5;
 armendbasethick=1.2;
 
 axlehorizoffset = 12.5;
-axlevertheight = 80;
+axlevertheight = 100;
 towercliph = 16;
 towerclipcount = 3;
 towerpillarw = 5;
 
+axlepinrad = 2;
+axlepintabrad = 5;
+
 washerthick = 1.2;
+washerthinthick = 0.8;
+washerverythinthick = 0.4;
 washerrad = hubaxlerad + 7.5;
+frictionwasherarmwidth = 3;
+frictionwasherextrapush = 1.0;
 
 ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
 
 include <doveclip.scad>
 include <cliphook.scad>
 include <filamentteeth.scad>
-include <splitpin.scad>
+include <axlepin.scad>
 
 channelwidth = prongthick + slop;
 channeldepth = prongwidth + ratchettoothheight;
 totalwidth = armendwallthick*2 + channelwidth;
 totalheight = channeldepth + armendbasethick;
 stalkwidth = prongwidth + prongstalkxwidth;
+xstraight = cupbigrad * xstraightmul;
 
 module ArmEnd(length=120){ ////toplevel
   translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
@@ -123,7 +136,6 @@ module FilamentCupHandle(){
 }
 
 module FilamentCupCup(){
-  xstraight = cupbigrad * xstraightmul;
   linear_extrude(height=prongthick) {
     FlatArc(0,0, cupbigrad,cupbigrad+prongwidth, 89,271, $fn=80);
   }
@@ -157,9 +169,11 @@ module FilamentCup() { ////toplevel
          dy - sqrt(midrad*midrad - proptaken*proptaken) - prongwidth/2,
          prongthick]);
   }
-  translate([0, overclipcupgap, 0])
-    rotate([0,0, 102 + fdia])
-    FilamentTeeth(fdia=fdia, h=teethh);
+  for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
+    translate([0, y, 0])
+      rotate([0,0, 102 + fdia])
+      FilamentTeeth(fdia=fdia, h=teethh);
+  }
 }
 
 module CupSecuringClipSolid(w,d,h1,h2){
@@ -196,6 +210,10 @@ module ArmDoveClipPin(){ ////toplevel
   DoveClipPin(h=doveclipheight);
 }
 
+module TowerDoveClipPin(){ ////toplevel
+  DoveClipPin(h=towercliph/2);
+}
+
 module Hub(){ ////toplevel
   difference(){
     cylinder($fn=60, h=hublthick, r=hubbigrad);
@@ -239,15 +257,16 @@ module ArmExtender(){ ////toplevel
                   hb=doveclipheight);
 }
 
-module AxleSplitPin(){ ////toplevel
-  SplitPin();
+module FsAxlePin(){ ////toplevel
+  AxlePin(hubaxlerad, washerrad*2, axlepinrad, axlepintabrad, slop);
 }
 
 module Axle(){ ////toplevel
   pillarswidth = DoveClipPairSane_width(towerclipcount);
 
-if(0)
+  rotate([0,0, -( axleaxlefudgebend + atan(slop/hubaxlelen) ) ])
   translate([-axlehorizoffset, -axlevertheight, 0]) {
+    rotate([0,0,-axletowerfudgebend])
     rotate([0,0,-90])
       DoveClipPairSane(h=towercliph, count=towerclipcount, baseextend=3);
     translate([0, DoveClip_depth(), 0])
@@ -257,51 +276,104 @@ if(0)
                      pillarw=towerpillarw);
   }
 
-  axleclearlen = hubaxlelen + slop*2 + washerthick;
+  axleclearlen = hubaxlelen + slop*4 + washerthick*2 + axlepadlen;
   axlerad = hubaxlerad-slop;
   bump = axlerad * 0.2;
   shift = axlerad-bump;
   joinbelowallow = 3;
 
   intersection(){
-    difference() {
-      translate([0, 0, shift])
-      union(){
-       translate([-1, 0, 0])
-         rotate([0,90,0])
-         cylinder(r = axlerad, h = 1 + axleclearlen + 3 + 2);
-       mirror([1,0,0]) rotate([0,90,0])
-         cylinder(r = washerrad, h = 3);
-if(0)
-       intersection(){
+    translate([0, 0, shift]) {
+      difference() {
+       union(){
+         translate([-1, 0, 0])
+           rotate([0,90,0])
+           cylinder($fn=60,
+                    r = axlerad,
+                    h = 1 + axleclearlen + axlepinrad*2 + 2);
          mirror([1,0,0]) rotate([0,90,0])
-           cylinder(r = towercliph - shift,
-                    h = pillarswidth/2 + axlehorizoffset);
-         translate([-50, -joinbelowallow, -50])
-           cube([100, joinbelowallow+50, 100]);
+           cylinder(r = axlerad*1.75, h = 3);
+         intersection(){
+           mirror([1,0,0])
+             translate([axlehorizoffset - pillarswidth/2, 0, 0])
+             rotate([0,90,0])
+             cylinder($fn=60,
+                      r = towercliph - shift,
+                      h = pillarswidth);
+           translate([-50, -joinbelowallow, -50])
+             cube([100, joinbelowallow+50, 100]);
+         }
        }
+       rotate([90,0,0])
+       translate([axleclearlen + axlepinrad/2, 0, -25])
+         cylinder(r = axlepinrad + slop, h=50);
       }
-      translate([axleclearlen, 0, 0])
-       mirror([0,0,1])
-       rotate([0,0,90])
-       SplitPinCavity();
     }
     translate([-50,-50,0]) cube([100,100,100]);
   }
 }
 
+module washer(thick){
+  Washer(hubaxlerad, washerrad, thick, slop);
+}
+
 module AxleWasher(){ ////toplevel
+  washer(thick=washerthick);
+}
+
+module AxleThinWasher(){ ////toplevel
+  washer(thick=washerthinthick);
+}
+
+module AxleVeryThinWasher(){ ////toplevel
+  washer(thick=washerverythinthick);
+}
+
+module AxleFrictionWasher(){ ////toplevel
   difference(){
     cylinder(h=washerthick, r=washerrad);
     translate([0,0,-1]) cylinder(h=washerthick+2, r=hubaxlerad+slop);
   }
+  frarmr = hubbigrad;
+  frarmw = frictionwasherarmwidth;
+  frarmpawlr = hublwidth;
+  frarmpawlpush = slop*4 + frictionwasherextrapush;
+  for (ang=[0,180]) rotate([0,0,ang]) {
+    translate([washerrad-1, -frarmw/2, 0])
+      cube([frarmr - washerrad + 1, frarmw, washerthick]);
+    intersection(){
+      translate([frarmr - frarmpawlr, -50, 0])
+       cube([frarmpawlr, 100, 50]);
+      rotate([0,90,0])
+       cylinder(h = 50, r = frarmpawlpush, $fn=36);
+    }
+  }
+}
+
+module TowerExtender(){ ////toplevel
+  l = totalheightfromtower - axlevertheight;
+  echo("TowerExtender",l);
+  DoveClipExtender(length = l,
+                  ha = towercliph, hb = towercliph,
+                  counta = towerclipcount, countb = towerclipcount,
+                  pillarw = towerpillarw);
+}
+
+module FilamentCupPair(){ ////toplevel
+  FilamentCup();
+  translate([xstraight + cupbigrad + prongthick*3,
+            cupbigrad*1.7,
+            0])
+    rotate([0,0,180]) FilamentCup();
 }
 
 //ArmEnd();
 //FilamentCup();
+//FilamentCupPair();
 //CupSecuringClip();
 //Hub();
 //ArmExtender();
-Axle();
+//Axle();
 //AxleWasher();
-//AxleSplitPin();
+//AxlePin();
+//AxleFrictionWasher();