chiark / gitweb /
fairphone-case: reformat a bit (nfc)
[reprap-play.git] / filamentspool.scad
index ed699ffcb2cb03c3638e4ff82a06552a3956ba78..b2991ea56edea064c06a32bd9b0629f80de4c9af 100644 (file)
@@ -46,6 +46,8 @@
 //
 //     You will also need  4 x M4 machine screws and nuts.
 //
+//     This is the default.
+//
 // ===== Light duty 3-armed spool for 3mm x <=30m coil =====
 //
 // A light duty 3-armed spool suitable for up to around 30m
@@ -54,6 +56,8 @@
 //     Set
 //           fdia=2.85
 //           lightduty=true
+//     (or look in filamentspool-lt.scad).
+//
 //     And print following parts
 //           Hub
 //           ArmEnd x 3
 //     NB that the `light duty' version of this is shorter and
 //     will only take two `light duty' spools.
 //
-// For the above, I used the Cura `High detail' PLA profile because
+// A longer arm for three spools is also available:
+//     Set
+//           fdia=2.85
+//           lightduty=false
+//           storarm_spools=3
+//     (or look in filamentspool-storarm3.scad).
+//
+//     And print one of these, according to taste
+//            StorageArmLeft
+//            StorageArmRight
+//
+// For all of these, I used the Cura `High detail' PLA profile because
 // I wanted it pretty, but the `Standard' profile should do fine.
 //
 // ===== Spools for 1.75mm filament =====
@@ -150,9 +165,9 @@ num_arms = selsz(3,3,4);
 channelslop=selsz(slop,0.75,slop);
 
 exteffrad = 70;
-hubeffrad = selsz(30, 82, 40);
+hubeffrad = selsz(30, 52, 40);
 hubbigrad = selsz(20, 38, 38);
-hublwidth = selsz(3, 2.5, 4);
+hublwidth = selsz(3, 2.5, 3.0);
 hubstemwidth = 2;
 hublthick = 10;
 hubaxlerad = selsz(5, 28/2, 28/2);
@@ -161,20 +176,20 @@ axletowerfudgebend = 0;
 axleaxlefudgebend = 3;
 axlepadlen = 1.0;
 
-armend_length = 120;
+armend_length = selsz(120, 150, 120);
 
 prongthick=selsz(5,4,5);
 prongwidth=selsz(5,4,5);
 prongribwidth=3;
 prongribheight=selsz(0,0,4);
-ratchetstep=15;
+ratchetstep=10;
 ratchettooth=3;
 ratchettoothheight=5;
 ratchettoothsmoothr=1;
 ratchettoothslope=0.75;
 overlap=0.5;
 cupwidth=selsz(40,25,50);
-cupheight=selsz(55,25,55);
+cupheight=selsz(75,35,75);
 
 cupstrong_dx=selsz(0,0,-10);
 
@@ -197,8 +212,8 @@ overclipcupnextgap=selsz(20,15,20);
 hubaxlelen = selsz(25, 62.5, 77.5);
 echo(hubaxlelen);
 
-overclipsmaller=-2.5;
-overclipbigger=0.0;
+overclipsmaller=0.5;
+overclipbigger=2.5;
 
 wingspoke=2.5;
 wingsize=6;
@@ -246,8 +261,12 @@ include <doveclip.scad>
 include <cliphook.scad>
 include <filamentteeth.scad>
 include <axlepin.scad>
+include <commitid.scad>
+
+hub_clip_baseextend = (hubeffrad - DoveClip_depth()
+                      - hubbigrad + hublwidth);
 
-real_exteffrad = selsz(exteffrad,
+real_exteffrad = selsz(exteffrad + hub_clip_baseextend,
                       hubeffrad + DoveClip_depth(),
                       hubeffrad + nondove_armbase);
 
@@ -274,59 +293,68 @@ module ArmEnd(length=armend_length){ ////toplevel
                 -armendwallthick + totalwidth/2,
                 -armendbasethick -1])
        cylinder(r= nondove_armhole_hole/2, h=totalheight+2, $fn=10);
+      translate([-nondove_armbase, -armendwallthick, -armendbasethick])
+        rotate([90,0,0])
+       Commitid_BestCount([nondove_armbase, totalwidth]);
     }
   }
 
-  for (otherside=[0,1]) {
-    for (circum = [300:100:1500]) {
-      assign(rad = circum / tau)
-       assign(fn = str("filamentspool-number-n",circum,".dxf"))
-       assign(rotateoffset = [0, totalwidth/2, 0])
-       assign(xlen = rad - real_exteffrad) {
-       echo(circum, rad, xlen);
-       if (xlen >= numbers_tick_width/2
-           + (otherside ? numbers_height_allow : 0) &&
-           xlen <= length - (otherside ? 0 : numbers_height_allow))
-         translate([xlen, -armendwallthick,
-                    -armendbasethick + (totalheight - numbers_tick_len)/2])
-         translate(rotateoffset)
-         rotate([0,0, otherside*180])
-         translate(-rotateoffset)
-           color("blue"){
-           translate([-numbers_tick_width/2, -1, 0])
-             cube([numbers_tick_width, numbers_relief+1, numbers_tick_len]);
-           //  echo(fn);
-           translate([numbers_tick_width/2 + numbers_tick_linespc,
-                      1,
-                      numbers_tick_len])
-             rotate([90,0,0])
-             rotate([0,0,-90])
-             linear_extrude(height= numbers_relief+1)
-             //    scale(templatescale)
-             import(file=fn, convexity=100);
-         }
+  difference(){
+    union(){
+      difference(){
+       translate([0, -armendwallthick, -armendbasethick])
+         cube([length, totalwidth, totalheight]);
+       translate([-1, 0, 0])
+         cube([length+1 - ratchettooth, channelwidth, channeldepth+1]);
+       translate([-1, 0, ratchettoothheight])
+         cube([length+2, channelwidth, channeldepth+1]);
+      }
+      for (dx = [0 : ratchetstep : length - ratchetstep]) translate([dx,0,0]) {
+       translate([ratchettoothsmoothr+0.5, armendwallthick/2, 0]) minkowski(){
+         rotate([90,0,0])
+           cylinder($fn=20, r=ratchettoothsmoothr, h=armendwallthick);
+         multmatrix([  [       1, 0, ratchettoothslope, 0      ],
+                           [   0,      1,      0,      0       ],
+                           [   0,      0,      1,      0       ],
+                           [   0,      0,      0,      1       ]])
+           cube([ratchettooth - ratchettoothsmoothr*2,
+                 channelwidth, ratchettoothheight - ratchettoothsmoothr]);
+       }
       }
     }
-  }
 
-  difference(){
-    translate([0, -armendwallthick, -armendbasethick])
-      cube([length, totalwidth, totalheight]);
-    translate([-1, 0, 0])
-      cube([length+1 - ratchettooth, channelwidth, channeldepth+1]);
-    translate([-1, 0, ratchettoothheight])
-      cube([length+2, channelwidth, channeldepth+1]);
-  }
-  for (dx = [0 : ratchetstep : length - ratchetstep]) translate([dx,0,0]) {
-    translate([ratchettoothsmoothr+0.5, armendwallthick/2, 0]) minkowski(){
-      rotate([90,0,0])
-       cylinder($fn=20, r=ratchettoothsmoothr, h=armendwallthick);
-      multmatrix([     [       1, 0, ratchettoothslope, 0      ],
-                       [       0,      1,      0,      0       ],
-                       [       0,      0,      1,      0       ],
-                       [       0,      0,      0,      1       ]])
-       cube([ratchettooth - ratchettoothsmoothr*2,
-             channelwidth, ratchettoothheight - ratchettoothsmoothr]);
+    for (otherside=[0,1]) {
+      for (circum = [300:100:1500]) {
+       assign(rad = circum / tau)
+         assign(fn = str("filamentspool-number-n",circum,".dxf"))
+         assign(rotateoffset = [0, totalwidth/2, 0])
+         assign(xlen = rad - real_exteffrad) {
+         if (xlen >= numbers_tick_width/2
+             + (otherside ? numbers_height_allow : 0) &&
+             xlen <= length - (otherside ? 0 : numbers_height_allow))
+           translate([xlen, -armendwallthick,
+                      -armendbasethick + (totalheight - numbers_tick_len)/2])
+           translate(rotateoffset)
+           rotate([0,0, otherside*180])
+           translate(-rotateoffset){
+             translate([-numbers_tick_width/2, -1, 0])
+               cube([numbers_tick_width, numbers_relief+1, numbers_tick_len]);
+             translate([numbers_tick_width/2 + numbers_tick_linespc,
+                        1,
+                        numbers_tick_len])
+               rotate([90,0,0])
+               rotate([0,0,-90])
+               linear_extrude(height= numbers_relief+1)
+               //    scale(templatescale)
+               import(file=fn, convexity=100);
+           }
+       }
+      }
+    }
+
+    if (usedove()){
+      translate([0, -armendwallthick, -armendbasethick])
+       Commitid_BestCount_M([length/3, totalwidth]);
     }
   }
 }
@@ -359,7 +387,7 @@ module FilamentCupCup(){
   }
 }
 
-module FilamentCup() { ////toplevel
+module FilamentCupPositive() {
   FilamentCupHandle();
 
   gapy = prongwidth;
@@ -414,6 +442,14 @@ module FilamentCup() { ////toplevel
   }      
 }
 
+module FilamentCup() { ////toplevel
+  difference(){
+    FilamentCupPositive();
+    translate([0, -stalkwidth, 0])
+      Commitid_BestCount_M([stalklength - stalkwidth, stalkwidth]);
+  }
+}
+
 module CupSecuringClipSolid(w,d,h1,h2){
   rotate([0,-90,0]) translate([0,-h1/2,-w/2]) linear_extrude(height=w) {
     polygon(points=[[0,0], [d,0], [d,h2], [0,h1]]);
@@ -425,8 +461,8 @@ module CupSecuringClipSolidSmooth(xrad=0, xdepth=0){
   minkowski(){
     CupSecuringClipSolid(w=totalwidth,
                         d=overclipdepth + xdepth,
-                        h1=hbase - overclipsmaller,
-                        h2=hbase + overclipbigger);
+                        h1=hbase + overclipbigger,
+                        h2=hbase - overclipsmaller);
     cylinder($fn=20, h=0.01, r=overcliproundr+xrad);
   }
 }
@@ -475,8 +511,7 @@ module Hub(){ ////toplevel
            difference() {
              translate([hubeffrad,0,0])
                DoveClipPairSane(h=doveclipheight,
-                                baseextend = (hubeffrad - DoveClip_depth()
-                                              - hubbigrad + hublwidth));
+                                baseextend = hub_clip_baseextend);
              if (hole>hublwidth && holewidth > 2) {
                translate([hubbigrad + hublwidth, -holewidth/2, -1])
                  cube([hole, holewidth, hublthick+2]);
@@ -512,6 +547,16 @@ module Hub(){ ////toplevel
        }
     }
     translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
+
+    rotate([0,0, selsz(0,0,45)])
+      translate([axlerad+hublwidth,
+                -hublwidth/2,
+                0])
+      rotate([90,0,0])
+      Commitid_BestCount([(hubbigrad-hublwidth) - (axlerad+hublwidth),
+                         hublthick +
+                         hublwidth/2 * hubaxlelen/(hubbigrad-axlerad),
+                         ]);
   }
 }
 
@@ -655,11 +700,16 @@ storarm_screw_hole_head_slop = 1.5;
 
 // calculated
 
+storarm_spools = 2;
+
 storarm_axlerad = hubaxlerad - storarm_axleslop;
-storarm_mainlen = hubaxlelen*2 + storarm_axleslop
+storarm_mainlen = hubaxlelen*storarm_spools
+  + storarm_axleslop*(storarm_spools-1)
   + (storarm_cope_hubaxle_mk1 ? 10 : 0);
 storarm_totlen = storarm_mainlen + storarm_hooklen;
 
+storarm_taller = storarm_axleslop * (storarm_spools-2);
+
 storarm_mid_off_y = storarm_axlerad;
 
 storarm_base_off_y = storarm_mid_off_y + storarm_base_h/2;
@@ -677,7 +727,7 @@ module StorageArmDiagPartSide(xmin, xmax){
   }
 }
 
-module StorageArmDiagPart(xmin, xmax, shear, adjbot){
+module StorageArmDiagPart(xmin, xmax, adjbot, shear){
   hull(){
     StorageArmDiagPartSide(xmin,xmax);
 
@@ -715,23 +765,26 @@ module StorageArmAtMountingHoles(){
 
 module StorageArmRight(){ ////toplevel
   shear = storarm_hookheight / (storarm_mainlen/2);
+  shear2 = shear + storarm_taller / (storarm_mainlen/2);
+  base_xyz = [-storarm_base_d, -storarm_base_off_y, storarm_base_w];
 
-  StorageArmDiagPart(-1, storarm_mainlen/2+1, shear, 0);
-  StorageArmDiagPart(storarm_mainlen/2-1, storarm_mainlen+1, shear/2,
-                    storarm_hookheight/2);
+  StorageArmDiagPart(-1, storarm_mainlen/2+1,
+                    -storarm_taller, shear2);
+  StorageArmDiagPart(storarm_mainlen/2-1, storarm_mainlen+1,
+                    storarm_hookheight/2, shear/2);
 
   translate([0, storarm_hookheight, 0])
     StorageArmDiagPart(storarm_mainlen, storarm_totlen,
-                      shear/2, -storarm_hookheight/2);
+                      -storarm_hookheight/2, shear/2);
 
   difference(){
     union(){
       hull(){
-       translate([-storarm_base_d, -storarm_base_off_y, storarm_base_w])
+       translate(base_xyz)
          rotate([0,90,0])
          linear_extrude(height=storarm_base_mind)
          StorageArmBaseTemplate();
-       StorageArmDiagPart(-1, 0, shear, 0);
+       StorageArmDiagPart(-1, 0, -storarm_taller, shear);
       }
       StorageArmAtMountingHoles(){
        cylinder(r= storarm_screw_hole_head/2,
@@ -746,6 +799,9 @@ module StorageArmRight(){ ////toplevel
        cylinder(r= (storarm_screw_hole_head + storarm_screw_hole_head_slop)/2,
                 h=20);
     }
+    translate(base_xyz + [0, storarm_base_h/4, -storarm_base_w/4])
+      rotate([0,90,0])
+      Commitid_BestCount([storarm_base_w/2, storarm_base_h/2]);
   }
 }
 
@@ -945,6 +1001,10 @@ module Demo(){ ////toplevel
   translate([-real_exteffrad,-20,0]) Hub();
   ArmEnd();
   translate([ratchettooth*2, 30, 0]) FilamentCup();
+  if (selsz(true,false,false)) {
+    translate([-exteffrad + hubeffrad - hub_clip_baseextend, -10, 0])
+      ArmExtender();
+  }
 }
 
 //ArmEnd();