filamentspool axle wip debugging

[reprap-play.git] / filamentspool.scad

diff --git a/filamentspool.scad b/filamentspool.scad
index 66d998791df99017c34d0fba36229e70bc4c5752..a0381de00f2037b798b6fd4238507461a37701de 100644 (file)
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -14,6 +14,9 @@ hublthick = 10;
 hubaxlelen = 25;
 hubaxlerad = 5;
 totalheightfromtower = 240;
+axletowerfudgebend = 0;
+axleaxlefudgebend = 3;
+axlepadlen = 1.0;
 
 prongthick=5;
 prongwidth=5;
@@ -53,7 +56,7 @@ armendwallthick=2.5;
 armendbasethick=1.2;
 
 axlehorizoffset = 12.5;
-axlevertheight = 80;
+axlevertheight = 100;
 towercliph = 16;
 towerclipcount = 3;
 towerpillarw = 5;
@@ -259,7 +262,9 @@ module Axle(){ ////toplevel
   pillarswidth = DoveClipPairSane_width(towerclipcount);
 
 if(0)
+  rotate([0,0, -( axleaxlefudgebend + atan(slop/hubaxlelen) ) ])
   translate([-axlehorizoffset, -axlevertheight, 0]) {
+    rotate([0,0,-axletowerfudgebend])
     rotate([0,0,-90])
       DoveClipPairSane(h=towercliph, count=towerclipcount, baseextend=3);
     translate([0, DoveClip_depth(), 0])
@@ -269,7 +274,7 @@ if(0)
                      pillarw=towerpillarw);
   }
 
-  axleclearlen = hubaxlelen + slop*3 + washerthick*2;
+  axleclearlen = hubaxlelen + slop*4 + washerthick*2 + axlepadlen;
   axlerad = hubaxlerad-slop;
   bump = axlerad * 0.2;
   shift = axlerad-bump;
@@ -281,21 +286,25 @@ if(0)
        union(){
          translate([-1, 0, 0])
            rotate([0,90,0])
-           cylinder(r = axlerad, h = 1 + axleclearlen + 3 + 2);
+           cylinder($fn=60,
+                    r = axlerad,
+                    h = 1 + axleclearlen + axlepinrad*2 + 2);
          mirror([1,0,0]) rotate([0,90,0])
-           cylinder(r = washerrad, h = 3);
-if(0)
+           cylinder(r = axlerad*1.75, h = 3);
          intersection(){
-           mirror([1,0,0]) rotate([0,90,0])
-             cylinder(r = towercliph - shift,
-                      h = pillarswidth/2 + axlehorizoffset);
+           mirror([1,0,0])
+             translate([axlehorizoffset - pillarswidth/2, 0, 0])
+             rotate([0,90,0])
+             cylinder($fn=60,
+                      r = towercliph - shift,
+                      h = pillarswidth * 0.5); // fixme 0.5 is bogus
            translate([-50, -joinbelowallow, -50])
              cube([100, joinbelowallow+50, 100]);
          }
        }
        rotate([90,0,0])
        translate([axleclearlen + axlepinrad/2, 0, -25])
-         cylinder(r=axlepinrad, h=50);
+         cylinder(r = axlepinrad + slop, h=50);
       }
     }
     translate([-50,-50,0]) cube([100,100,100]);