//
// This file (and its includes) can generate:
//
-// - Heavy duty 4-armed spool suitable for holding a 100m
-// Faberdashery coil on the spool arm of a Lulzbot TAZ-5.
+// ===== Heavy duty 4-armed spool for 3mm x 100m coil =====
+//
+// A heavy duty 4-armed spool suitable for holding a 100m
+// Faberdashery coil on the spool arm of a Lulzbot TAZ-5.
//
// Set
// fdia=2.85
//
// You will also need 4 x M4 machine screws and nuts.
//
-// - Light duty 3-armed spool suitable for up to around 30m
-// of Faberdashery 2.85mm PLA.
+// This is the default.
+//
+// ===== Light duty 3-armed spool for 3mm x <=30m coil =====
+//
+// A light duty 3-armed spool suitable for up to around 30m
+// of Faberdashery 2.85mm PLA.
//
// Set
// fdia=2.85
// lightduty=true
+// (or look in filamentspool-lt.scad).
+//
// And print following parts
// Hub
// ArmEnd x 3
// (note that the light duty and heavy duty CupSecuringClips
// are slightly different)
//
+// ===== Notes regarding both the above spools =====
+//
// When mounting either spool on the TAZ-5 spool arm, put the `pointy'
// end of the hub towards the printer - ie, put put the spool on
// `backwards'. This ensures that the spool's arms will clear the
//
// For the above, I generally used the Cura `Standard' PLA profile.
//
-// - Storage arm suitable for screwing to walls, bookshelves,
-// etc. (requires non-countersunk M4 screws); will hold two
-// heavy duty spools each with a 100m coil.
+// ===== TAZ-5 feed tube adjustment kit =====
+//
+// With a TAZ-5 I recommend using this kit to improve the feed
+// reliability:
+//
+// Set
+// fdia=2.85
+// And print following parts
+// FilamentGuideSpacer (ideally, at `high detail')
+// FilamentGuideArmPrint (optional; `high detail' or `standard')
+//
+// And possibly also
+// t-nut_jig_0.2.stl
+// from Aleph Objects - look here:
+// http://download.lulzbot.com/TAZ/accessories/tool_heads/version_2/Dual_Extruder_v2/production_parts/stl/
+//
+// The spacer clips onto the filament guide tube holder arm, on the
+// inside, with the pointy flanged end towards the filament guide
+// tube. It stops the filament guide tube angle (and so the
+// filament's natural pickup location) changing as the print head moves.
+//
+// The FilamentGuideArm[Print] is a replacement for the arm supplied
+// with your TAZ-5. It's longer, so that the filament pickup point is
+// closer to the middle of the coil. Use the t-nut_jig to stop the
+// T-nuts in the aluminium channel from annoyingly sliding down to the
+// bottom while you swap out the arm.
+//
+// (Faberdashery coils, and therefore both the above spools, have a
+// larger diameter than the flat-walled spools often supplied by other
+// vendors. And the spools above have individual arms rather than a
+// continuous disc. If the filament `unhooks' from the arm, it can
+// pull taught around the hub and stop feeding properly.)
+//
+// ===== Spool storage arm, for mounting on walls =====
+//
+// A storage arm suitable for screwing to walls, bookshelves,
+// etc. (requires non-countersunk M4 screws); will hold two heavy duty
+// spools each with a 100m coil.
//
// Set
// fdia=2.85
// NB that the `light duty' version of this is shorter and
// will only take two `light duty' spools.
//
-// For the above, I used the Cura `High detail' PLA profile because
+// A longer arm for three spools is also available:
+// Set
+// fdia=2.85
+// lightduty=false
+// storarm_spools=3
+// (or look in filamentspool-storarm3.scad).
+//
+// And print one of these, according to taste
+// StorageArmLeft
+// StorageArmRight
+//
+// For all of these, I used the Cura `High detail' PLA profile because
// I wanted it pretty, but the `Standard' profile should do fine.
//
-// - Spool (in many parts) for handing 1.75mm filament, printable
-// on, and with parts for mounting on, a Reprappro Huxley.
+// ===== Spools for 1.75mm filament =====
+//
+// Spool (in many parts) for handing 1.75mm filament, printable
+// on, and with parts for mounting on, a Reprappro Huxley.
fdia=2.85; // or 1.75
exteffrad = 70;
hubeffrad = selsz(30, 82, 40);
hubbigrad = selsz(20, 38, 38);
-hublwidth = selsz(3, 2.5, 4);
+hublwidth = selsz(3, 2.5, 3.0);
hubstemwidth = 2;
hublthick = 10;
hubaxlerad = selsz(5, 28/2, 28/2);
ratchettoothslope=0.75;
overlap=0.5;
cupwidth=selsz(40,25,50);
-cupheight=selsz(55,25,55);
+cupheight=selsz(75,35,75);
cupstrong_dx=selsz(0,0,-10);
armendwallthick=selsz(2.5, 1.8, 2.5);
armendbasethick=selsz(1.2, 1.2, 1.2);
+numbers_relief = 0.7;
+numbers_tick_len = 8;
+numbers_tick_width = 0.75;
+numbers_tick_linespc = 1.0;
+numbers_height_allow = 8;
+
axlehorizoffset = 12.5;
axlevertheight = 100;
towercliph = 16;
include <cliphook.scad>
include <filamentteeth.scad>
include <axlepin.scad>
+include <commitid.scad>
+
+hub_clip_baseextend = (hubeffrad - DoveClip_depth()
+ - hubbigrad + hublwidth);
+
+real_exteffrad = selsz(exteffrad + hub_clip_baseextend,
+ hubeffrad + DoveClip_depth(),
+ hubeffrad + nondove_armbase);
channelwidth = prongthick + channelslop;
channeldepth = prongwidth + ratchettoothheight;
totalheight = channeldepth + armendbasethick;
stalkwidth = prongwidth + prongstalkxwidth;
+tau = PI*2;
+
module ArmEnd(length=armend_length){ ////toplevel
if (usedove()) {
translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
-armendwallthick + totalwidth/2,
-armendbasethick -1])
cylinder(r= nondove_armhole_hole/2, h=totalheight+2, $fn=10);
+ translate([-nondove_armbase, -armendwallthick, -armendbasethick])
+ rotate([90,0,0])
+ Commitid_BestCount([nondove_armbase, totalwidth]);
}
}
difference(){
- translate([0, -armendwallthick, -armendbasethick])
- cube([length, totalwidth, totalheight]);
- translate([-1, 0, 0])
- cube([length+1 - ratchettooth, channelwidth, channeldepth+1]);
- translate([-1, 0, ratchettoothheight])
- cube([length+2, channelwidth, channeldepth+1]);
- }
- for (dx = [0 : ratchetstep : length - ratchetstep]) translate([dx,0,0]) {
- translate([ratchettoothsmoothr+0.5, armendwallthick/2, 0]) minkowski(){
- rotate([90,0,0])
- cylinder($fn=20, r=ratchettoothsmoothr, h=armendwallthick);
- multmatrix([ [ 1, 0, ratchettoothslope, 0 ],
- [ 0, 1, 0, 0 ],
- [ 0, 0, 1, 0 ],
- [ 0, 0, 0, 1 ]])
- cube([ratchettooth - ratchettoothsmoothr*2,
- channelwidth, ratchettoothheight - ratchettoothsmoothr]);
+ union(){
+ difference(){
+ translate([0, -armendwallthick, -armendbasethick])
+ cube([length, totalwidth, totalheight]);
+ translate([-1, 0, 0])
+ cube([length+1 - ratchettooth, channelwidth, channeldepth+1]);
+ translate([-1, 0, ratchettoothheight])
+ cube([length+2, channelwidth, channeldepth+1]);
+ }
+ for (dx = [0 : ratchetstep : length - ratchetstep]) translate([dx,0,0]) {
+ translate([ratchettoothsmoothr+0.5, armendwallthick/2, 0]) minkowski(){
+ rotate([90,0,0])
+ cylinder($fn=20, r=ratchettoothsmoothr, h=armendwallthick);
+ multmatrix([ [ 1, 0, ratchettoothslope, 0 ],
+ [ 0, 1, 0, 0 ],
+ [ 0, 0, 1, 0 ],
+ [ 0, 0, 0, 1 ]])
+ cube([ratchettooth - ratchettoothsmoothr*2,
+ channelwidth, ratchettoothheight - ratchettoothsmoothr]);
+ }
+ }
+ }
+
+ for (otherside=[0,1]) {
+ for (circum = [300:100:1500]) {
+ assign(rad = circum / tau)
+ assign(fn = str("filamentspool-number-n",circum,".dxf"))
+ assign(rotateoffset = [0, totalwidth/2, 0])
+ assign(xlen = rad - real_exteffrad) {
+ if (xlen >= numbers_tick_width/2
+ + (otherside ? numbers_height_allow : 0) &&
+ xlen <= length - (otherside ? 0 : numbers_height_allow))
+ translate([xlen, -armendwallthick,
+ -armendbasethick + (totalheight - numbers_tick_len)/2])
+ translate(rotateoffset)
+ rotate([0,0, otherside*180])
+ translate(-rotateoffset){
+ translate([-numbers_tick_width/2, -1, 0])
+ cube([numbers_tick_width, numbers_relief+1, numbers_tick_len]);
+ translate([numbers_tick_width/2 + numbers_tick_linespc,
+ 1,
+ numbers_tick_len])
+ rotate([90,0,0])
+ rotate([0,0,-90])
+ linear_extrude(height= numbers_relief+1)
+ // scale(templatescale)
+ import(file=fn, convexity=100);
+ }
+ }
+ }
+ }
+
+ if (usedove()){
+ translate([0, -armendwallthick, -armendbasethick])
+ Commitid_BestCount_M([length/3, totalwidth]);
}
}
}
}
}
-module FilamentCup() { ////toplevel
+module FilamentCupPositive() {
FilamentCupHandle();
gapy = prongwidth;
}
}
+module FilamentCup() { ////toplevel
+ difference(){
+ FilamentCupPositive();
+ translate([0, -stalkwidth, 0])
+ Commitid_BestCount_M([stalklength - stalkwidth, stalkwidth]);
+ }
+}
+
module CupSecuringClipSolid(w,d,h1,h2){
rotate([0,-90,0]) translate([0,-h1/2,-w/2]) linear_extrude(height=w) {
polygon(points=[[0,0], [d,0], [d,h2], [0,h1]]);
difference() {
translate([hubeffrad,0,0])
DoveClipPairSane(h=doveclipheight,
- baseextend = (hubeffrad - DoveClip_depth()
- - hubbigrad + hublwidth));
+ baseextend = hub_clip_baseextend);
if (hole>hublwidth && holewidth > 2) {
translate([hubbigrad + hublwidth, -holewidth/2, -1])
cube([hole, holewidth, hublthick+2]);
}
}
translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
+
+ rotate([0,0, selsz(0,0,45)])
+ translate([axlerad+hublwidth,
+ -hublwidth/2,
+ 0])
+ rotate([90,0,0])
+ Commitid_BestCount([(hubbigrad-hublwidth) - (axlerad+hublwidth),
+ hublthick +
+ hublwidth/2 * hubaxlelen/(hubbigrad-axlerad),
+ ]);
}
}
// calculated
+storarm_spools = 2;
+
storarm_axlerad = hubaxlerad - storarm_axleslop;
-storarm_mainlen = hubaxlelen*2 + storarm_axleslop
+storarm_mainlen = hubaxlelen*storarm_spools
+ + storarm_axleslop*(storarm_spools-1)
+ (storarm_cope_hubaxle_mk1 ? 10 : 0);
storarm_totlen = storarm_mainlen + storarm_hooklen;
+storarm_taller = storarm_axleslop * (storarm_spools-2);
+
storarm_mid_off_y = storarm_axlerad;
storarm_base_off_y = storarm_mid_off_y + storarm_base_h/2;
}
}
-module StorageArmDiagPart(xmin, xmax, shear, adjbot){
+module StorageArmDiagPart(xmin, xmax, adjbot, shear){
hull(){
StorageArmDiagPartSide(xmin,xmax);
module StorageArmRight(){ ////toplevel
shear = storarm_hookheight / (storarm_mainlen/2);
+ shear2 = shear + storarm_taller / (storarm_mainlen/2);
+ base_xyz = [-storarm_base_d, -storarm_base_off_y, storarm_base_w];
- StorageArmDiagPart(-1, storarm_mainlen/2+1, shear, 0);
- StorageArmDiagPart(storarm_mainlen/2-1, storarm_mainlen+1, shear/2,
- storarm_hookheight/2);
+ StorageArmDiagPart(-1, storarm_mainlen/2+1,
+ -storarm_taller, shear2);
+ StorageArmDiagPart(storarm_mainlen/2-1, storarm_mainlen+1,
+ storarm_hookheight/2, shear/2);
translate([0, storarm_hookheight, 0])
StorageArmDiagPart(storarm_mainlen, storarm_totlen,
- shear/2, -storarm_hookheight/2);
+ -storarm_hookheight/2, shear/2);
difference(){
union(){
hull(){
- translate([-storarm_base_d, -storarm_base_off_y, storarm_base_w])
+ translate(base_xyz)
rotate([0,90,0])
linear_extrude(height=storarm_base_mind)
StorageArmBaseTemplate();
- StorageArmDiagPart(-1, 0, shear, 0);
+ StorageArmDiagPart(-1, 0, -storarm_taller, shear);
}
StorageArmAtMountingHoles(){
cylinder(r= storarm_screw_hole_head/2,
cylinder(r= (storarm_screw_hole_head + storarm_screw_hole_head_slop)/2,
h=20);
}
+ translate(base_xyz + [0, storarm_base_h/4, -storarm_base_w/4])
+ rotate([0,90,0])
+ Commitid_BestCount([storarm_base_w/2, storarm_base_h/2]);
}
}
guide_armdia = 15.0;
guide_armwidth = 10.2;
-guide_armcorelen = 15.3;
+guide_armcorelen = 25.0;
+guide_clipcirclethick = 10.0;
guidefilclip_outerdia = 22.8;
guidespacer_armslop = 0.75;
-guidespacer_armlenslop = 0.75;
+guidespacer_armlenslop = 1.05;
guidespacer_prongprotrude = 4;
guidespacer_thick = 1.6;
guidespacer_armdia = guide_armdia + guidespacer_armslop;
guidespacer_armwidth = guide_armwidth + guidespacer_armslop;
-guidespacer_len = guide_armcorelen + guidespacer_armlenslop;
+guidespacer_len = guide_armcorelen - guide_clipcirclethick
+ + guidespacer_armlenslop;
guidespacer_wingheight = (guidefilclip_outerdia - guidespacer_armdia)/2;
guidearm_armslop = 0.25;
guidearm_armlenslop = 0.25;
-guidearm_hookprotr = 4;
+guidearm_hookprotr = 3;
guidearm_hookprotrflat = 1;
guidearm_hookslope = 0.3;
+guidearm_totallen = 60;
+
+guidearm_screwplatesz = 12;
+guidearm_screwplateth = 4;
+guidearm_screwplatewd = 15;
+guidearm_screwhole = 5 + 0.5;
+
+guidearm_bendlen = 40;
+guidearm_bendslot = 4.5;
+
+guidearm_stopthick = 4;
+guidearm_protrslop = 1.0;
+
// calculated
guidearm_armdia = guide_armdia - guidearm_armslop;
guidearm_armwidth = guide_armwidth - guidearm_armslop;
guidearm_armcorelen = guide_armcorelen + guidearm_armlenslop;
-module FilamentGuideArm(){ ///toplevel
+guidearm_base_z0 = -(guidearm_totallen - guidearm_armcorelen);
+
+guidearm_realbendlen = min(guidearm_bendlen,
+ guidearm_totallen - guidearm_screwplateth - 0.1);
+guidearm_slopelen = guidearm_hookprotr/guidearm_hookslope;
+
+module FilamentGuideArmStop(h){
+ for (ts=[-1,+1]) {
+ translate([ts * guidearm_hookprotr, 0,0])
+ cylinder(r=guidearm_armdia/2, h, $fn=80);
+ }
+}
+
+module FilamentGuideArmShaftPositive(){
r = guidearm_armdia/2;
- translate([0,0,-1])
- cylinder(r=r, h= guidearm_armcorelen+2);
+ translate([0,0, guidearm_base_z0+1])
+ cylinder(r=r, h= guidearm_totallen, $fn=80);
translate([0,0, guidearm_armcorelen]){
hull(){
+ FilamentGuideArmStop(guidearm_hookprotrflat);
+ translate([0,0, guidearm_slopelen])
+ cylinder(r=r, h=guidearm_hookprotrflat, $fn=80);
+ }
+ }
+ mirror([0,0,1])
+ FilamentGuideArmStop(guidearm_stopthick);
+}
+
+module FilamentGuideArmBase(){
+ translate([0,
+ (guidearm_screwplatewd - guidearm_armwidth)/2,
+ guidearm_base_z0]){
+ difference(){
+ translate([0,0, guidearm_screwplateth/2])
+ cube(center=true,
+ [guidearm_armdia + guidearm_screwplatesz*2,
+ guidearm_screwplatewd,
+ guidearm_screwplateth]);
for (ts=[-1,+1]) {
- translate([ts * guidearm_hookprotr, 0,0])
- cylinder(r=r, h=guidearm_hookprotrflat);
+ translate([ts * (guidearm_armdia/2 + guidearm_screwplatesz/2),
+ 0,
+ -20])
+ cylinder(r= guidearm_screwhole/2, h=40, $fn=20);
+ }
+ }
+ }
+}
+
+module FilamentGuideArm(){ ///toplevel
+ intersection(){
+ difference(){
+ FilamentGuideArmShaftPositive();
+ translate([-guidearm_bendslot/2,
+ -50,
+ -guidearm_realbendlen + guidearm_armcorelen])
+ cube([guidearm_bendslot,
+ 100,
+ guidearm_realbendlen + 100]);
+ hull(){
+ for (zx=[ [ 0, guidearm_bendslot ],
+ [ guidearm_armcorelen + guidearm_slopelen,
+ guidearm_hookprotr*2 + guidearm_protrslop ]
+ ]) {
+ translate([-zx[1]/2, -50, zx[0]])
+ cube([zx[1], 100, 1]);
+ }
}
- translate([0,0, guidearm_hookprotr/guidearm_hookslope])
- cylinder(r=r, h=guidearm_hookprotrflat);
}
+ cube(center=true,
+ [guidearm_armdia*2,
+ guidearm_armwidth,
+ guidearm_totallen*3]);
}
+ FilamentGuideArmBase();
}
+module FilamentGuideArmPrint(){ ////toplevel
+ rotate([90,0,0])
+ FilamentGuideArm();
+}
-module Demo(){
- translate([-hubeffrad-30,50,0]) Hub();
+module Demo(){ ////toplevel
+ translate([-real_exteffrad,-20,0]) Hub();
ArmEnd();
- translate([0,50,0]) FilamentCup();
+ translate([ratchettooth*2, 30, 0]) FilamentCup();
+ if (selsz(true,false,false)) {
+ translate([-exteffrad + hubeffrad - hub_clip_baseextend, -10, 0])
+ ArmExtender();
+ }
}
//ArmEnd();
//StorArmHoleTest();
//FilamentGuideSpacer();
//FilamentGuideArm();
+//FilamentGuideArmPrint();
//Demo();
~ianmdlvl / reprap-play.git / blobdiff