filamentspool: FilamentGuideArm: wip

[reprap-play.git] / filamentspool.scad

diff --git a/filamentspool.scad b/filamentspool.scad
index c32061ec2bcd4f5870ef71df3d35820d499beee5..30fb27f71f00c2a8f6fc3d37f38400b575a62afa 100644 (file)
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -676,35 +676,153 @@ module StorArmHoleTest(){ ////toplevel
 }
 
 
-//----- filament guide clip spacer clip -----
+//----- filament guide spacer -----
 
-guideclip_armdia = 15.0 + 0.5;
-guideclip_armwidth = 10.2 + 0.5;
+guide_armdia = 15.0;
+guide_armwidth = 10.2;
+guide_armcorelen = 15.3;
 
-guideclip_prongprotrude = 4;
-guideclip_thick = 1.6;
+guidefilclip_outerdia = 22.8;
 
-module FilamentGuideClipArmTemplate(extra=0){
+guidespacer_armslop = 0.75;
+guidespacer_armlenslop = 0.75;
+
+guidespacer_prongprotrude = 4;
+guidespacer_thick = 1.6;
+
+// calculated
+
+guidespacer_armdia = guide_armdia + guidespacer_armslop;
+guidespacer_armwidth = guide_armwidth + guidespacer_armslop;
+guidespacer_len = guide_armcorelen + guidespacer_armlenslop;
+
+guidespacer_wingheight = (guidefilclip_outerdia - guidespacer_armdia)/2;
+
+module FilamentGuideArmTemplate(extra=0){
   intersection(){
-    circle(r= (guideclip_armdia/2) + extra);
-    square(center=true, [guideclip_armwidth+extra*2,
-                        guideclip_armdia + extra*2 + 10]);
+    circle(r= (guidespacer_armdia/2) + extra);
+    square(center=true, [guidespacer_armwidth+extra*2,
+                        guidespacer_armdia + extra*2 + 10]);
   }
 }
 
-module FilamentGuideClipSpacerClipTemplate(){
+module FilamentGuideSpacerInnerTemplate(){
+  FilamentGuideArmTemplate();
+  translate([0, -guidespacer_armdia/2])
+    square(center=true, [guidespacer_armwidth - guidespacer_prongprotrude,
+                        guidespacer_armdia]);
+}
+
+module FilamentGuideSpacer(){ ////toplevel
   difference(){
     union(){
-      FilamentGuideClipArmTemplate(extra= guideclip_thick);
+      linear_extrude(height= guidespacer_len)
+       FilamentGuideArmTemplate(extra= guidespacer_thick);
+      for (angle=[26, 60]) {
+       for (m=[0,1]) {
+         mirror([m,0,0]) {
+           rotate([0,0,angle]) {
+             hull(){
+               for (t=[[0, guidespacer_wingheight],
+                       [guidespacer_len-1, -guidespacer_wingheight]])
+                 translate([0,0, t[0] + 0.5])
+                   cube([guidespacer_thick, guidespacer_armdia + t[1]*2,
+                     1],
+                        center=true);
+             }
+           }
+         }
+       }
+      }
     }
-    FilamentGuideClipArmTemplate();
-    translate([0, -guideclip_armdia/2])
-      square(center=true, [guideclip_armwidth - guideclip_prongprotrude,
-                          guideclip_armdia]);
+    translate([0,0,-1])
+      linear_extrude(height= guidespacer_len+5)
+      FilamentGuideSpacerInnerTemplate();
   }
 }
 
-module FilamentGuideClipSpacerClip(){ ////toplevel
+
+//----- replacement filament guide arm for TAZ-5 -----
+
+guidearm_armslop = 0.25;
+guidearm_armlenslop = 0.25;
+
+guidearm_hookprotr = 4;
+guidearm_hookprotrflat = 1;
+guidearm_hookslope = 0.3;
+
+guidearm_totallen = 60;
+
+guidearm_screwplatesz = 12;
+guidearm_screwplateth = 4;
+guidearm_screwhole = 4 + 0.5;
+
+guidearm_bendlen = 50;
+guidearm_bendslot = 5;
+
+// calculated
+
+guidearm_armdia = guide_armdia - guidearm_armslop;
+guidearm_armwidth = guide_armwidth - guidearm_armslop;
+guidearm_armcorelen = guide_armcorelen + guidearm_armlenslop;
+
+guidearm_base_z0 = -(guidearm_totallen - guidearm_armcorelen);
+
+guidearm_realbendlen = min(guidearm_bendlen,
+                          guidearm_totallen - guidearm_screwplateth - 0.1);
+
+module FilamentGuideArmShaftPositive(){
+  r = guidearm_armdia/2;
+
+  translate([0,0, guidearm_base_z0+1])
+    cylinder(r=r, h= guidearm_totallen);
+  translate([0,0, guidearm_armcorelen]){
+    hull(){
+      for (ts=[-1,+1]) {
+       translate([ts * guidearm_hookprotr, 0,0])
+         cylinder(r=r, h=guidearm_hookprotrflat);
+      }
+      translate([0,0, guidearm_hookprotr/guidearm_hookslope])
+       cylinder(r=r, h=guidearm_hookprotrflat);
+    }
+  }
+}
+
+module FilamentGuideArmBase(){
+  translate([0,0, guidearm_base_z0]){
+    difference(){
+      translate([0,0, guidearm_screwplateth/2])
+       cube(center=true,
+            [guidearm_armdia + guidearm_screwplatesz*2,
+             guidearm_armwidth,
+             guidearm_screwplateth]);
+      for (ts=[-1,+1]) {
+       translate([ts * (guidearm_armdia/2 + guidearm_screwplatesz/2),
+                  0,
+                  -20])
+         cylinder(r= guidearm_screwhole/2, h=40);
+      }
+    }
+  }
+}
+
+module FilamentGuideArm(){ ///toplevel
+  intersection(){
+    difference(){
+      FilamentGuideArmShaftPositive();
+      translate([-guidearm_bendslot/2,
+                -50,
+                -guidearm_realbendlen + guidearm_armcorelen])
+       cube([guidearm_bendslot,
+             100,
+             guidearm_realbendlen + 100]);
+    }
+    cube(center=true,
+        [guidearm_armdia*2,
+         guidearm_armwidth,
+         guidearm_totallen*3]);
+  }
+  FilamentGuideArmBase();
 }
 
 
@@ -726,4 +844,6 @@ module Demo(){
 //AxleFrictionWasher();
 //StorageArmLeft();
 //StorArmHoleTest();
+//FilamentGuideSpacer();
+//FilamentGuideArm();
 //Demo();