chiark / gitweb /
fairphone-case: drop some debug
[reprap-play.git] / fairphone-case.scad
index 33fd2ef11d36f67a0efc97c0f7364965e9ea0f6c..bdde9ad932fbd42847e6bbbc7920683a62713df1 100644 (file)
@@ -4,10 +4,14 @@ include <utils.scad>
 
 phone = [ 75.0, 145.0 ];
 
+prop_lid_posns = [ 58, 140 ]; // measured from bottom of phone
+
 bumper = [ 0.250, -0.025 ];
 // ^ One side.  Overall size is increased by twice this.
 // If no bumpers, is the gap around the phone.
 
+enable_support = 1;
+
 phone_cnr_rad = 6.0;
 
 button_cutout_depth = 9;
@@ -20,20 +24,21 @@ phone_backside_slope_outer = 1.0; // larger means shallower
 camera_pos_tl = [  6.450, 12.750 ]; // measured from tl corner
 camera_pos_br = [ 22.300, 37.600 ]; // tl/br as seen from back
 
-jack_pos = [ 13.92, 7.96 ];
-jack_dia = 9.1 + .5; // some jack I had lying around
+jack_pos = [ 14.38, 7.96 ];
+jack_dia = 10.64 + .5; // some jack I had lying around
 
 noisecancelmic_pos = [ 19.54, 7.37 ];   // from rhs
-noisecancelmic_dia = 1.75;
+noisecancelmic_dia = 4.00;
 
-fingerpushhole_dias = [ 15, 18 ];
+//fingerpushhole_dias = [ 15, 18 ];
+fingerpushhole_dias = [];
 
 rearspeaker_pos_bl = [ 12.64, 18.72 ];
 rearspeaker_size   = [  3.76,  7.36 ];
 
 microusb_above = 3.27 - 0.25;
 microusb_below = 0.0;
-microusb_width = 16.12 + 0.25;
+microusb_width = 16.12 + 1.25;
 
 case_th_bottom = 2.5;
 case_th_lid = 2.5;
@@ -56,13 +61,15 @@ keeper_gap_z_bot = 0.75;
 keeper_gap_x     = 0.25;
 keeper_gap_x_holes = 0.75;
 
+keeper_side = 0; // 0 = lhs; 1 = rhs
+
 case_lip = 1.25;
 
 lid_gap_x = 0.25;
 lid_gap_z = 0.25;
 lid_lip = 1.75;
 
-catch_slop = 0.25;
+catch_slop = 0.50;
 
 foldover_gap = 0.50;
 foldover_lever_gap = 0.50;
@@ -91,18 +98,29 @@ hinge_x_postscrew_gap = 0.75;
 hinge_x_arms_gap = 0.35;
 hinge_r_arms_gap = 0.55;
 
-rearspeaker_gap    = [ 1.0, 1.0 ]; // each side
+rearspeaker_gap    = [ 2.0, 2.0 ]; // each side
 
 catch_len = 7.5;
 catch_width = 15;
 catch_thickness = 1.0;
 catch_side_gap = 0.75; // each side
 
-catch_depth = 1.25;
+catch_depth = 0.75;
 catch_height = 0.35;
 catch_finger_height = 1.5;
 catch_finger_depth = 2.5;
 
+prop_main_width = 3;
+prop_main_th = 3;
+prop_wing_len = 3;
+prop_nose_slope = 1.5; // bigger means pointier
+prop_side_gap = 0.75; // each side
+prop_fin_height = 1.5;
+prop_fin_width = 0.75;
+prop_max_angle = 45; // bigger means at worse angle
+prop_recess_under = 0.30;
+prop_backfwd_gap = 1.0; // total
+
 // ---------- calculated ----------
 
 phone_width =  (phone + bumper*2)[0];
@@ -119,6 +137,11 @@ lid_buttoncover_overlap = case_th_lip + keeper_gap_z_top;
 
 phone_backside_slope_thick = phone_total_thick - phone_edge_thick;
 
+prop_nose_len = case_th_lid - prop_recess_under;
+prop_recess_slope = tan(prop_max_angle); // bigger means steeper
+prop_recess_depth = case_th_lid - prop_recess_under;
+prop_recess_width = prop_main_th / cos(prop_max_angle) + prop_backfwd_gap;
+
 //lid_lip_overlap_width xxx bad name = ;
 //lid_lip_inner_slope = [ 5, 5 ]; // xxx
 
@@ -192,8 +215,8 @@ hex22 = hex21 + hinge_x_gap;
 hex23 = hex22 + hingescrew_portion_len
   - hingescrew_nut_thick; // bodge, need to divvy this up more sensibly
 hex24 = hex20 + hingescrew_shaft_len + hinge_x_postscrew_gap;
-echo(hex20, hex21, hex22, hex23, hex24);
-echo(hingescrew_portion_len);
+//echo(hex20, hex21, hex22, hex23, hex24);
+//echo(hingescrew_portion_len);
 
 // catch
 
@@ -216,6 +239,14 @@ cppQ = [ cppR[0],
         cppV[1] - (catch_finger_height - cp_rQ) ];
 cppF = [ cppV[0] + catch_finger_depth, cppC[1] ];
 
+// prop recess
+
+prp1 = [0,0]; // by definition
+prp2 = prp1 + [ -prop_recess_slope, -1 ] * prop_recess_depth;
+prp4 = prp1 + [1,0] * prop_recess_width;
+prp3 = [ prp4[0], prp2[1] ];
+prp5 = prp4 + [1,0] * prop_recess_depth;
+
 // ---------- modules ----------
 
 module KeeperProfile(slant=0){
@@ -471,8 +502,9 @@ module OrdinaryRearApertures(){
               rearspeaker_size + rearspeaker_gap);
 
   // finger hole to remove phone
-  OrdinaryRearAperture(1,0, [ fingerpushhole_dias[0]/2 + epp2i[0],
-                             phone[1]/2 ])
+  if (len(fingerpushhole_dias))
+    OrdinaryRearAperture(1,0, [ fingerpushhole_dias[0]/2 + epp2i[0],
+                               phone[1]/2 ])
     scale(fingerpushhole_dias)
     circle(r= 0.5 );
 }
@@ -520,9 +552,9 @@ module HingeLeverInnerProfile(){
   for (c = [hppT, hppB]) {
     hull()
       for (x=[-20,20])
-       translate([x,0])
-         circleat(c, hp_rn);
-       circleat(hppB, hp_rn);
+       for (y=[0, c[1] - hppM[1]])
+         translate([x,y])
+           circleat(c, hp_rn);
   }
 }
 
@@ -550,6 +582,27 @@ module CatchPortion(width){
     children(0);
 }
 
+module PropRecess(){
+  // origin and orientation are nonstandard
+  hwd345 = 0.5*prop_main_width + prop_side_gap;
+  hwd35  = 0.5*prop_fin_width + prop_side_gap;
+  linextr(-hwd345, +hwd345)
+    polygon([ prp1,
+             prp2,
+             prp3,
+             prp4,
+             prp4 + [0,10],
+             prp1 + [0,10],
+             ]);
+  linextr(-hwd35, +hwd35)
+    polygon([ prp1,
+             prp3,
+             prp5,
+             prp5 + [0,10],
+             prp1 + [0,10],
+             ]);
+}
+
 module CaseBase(){
   AroundEdges(epp3[1], case_th_bottom, 1)
     EdgeProfile();
@@ -561,7 +614,7 @@ module Case(){ ////toplevel
       CaseBase();
 
       // ledge (fixed keeper)
-      intersection(){
+      Flip_rhs(1-keeper_side) intersection(){
        rotate([90, 0, 0])
          linear_extrude(height = phone_height + phone_cnr_rad * 2)
          KeeperProfile(1);
@@ -570,7 +623,6 @@ module Case(){ ////toplevel
        translate([0,0, -25])
          linear_extrude(height = 50)
          hull()
-         // Flip_rhs() // actually, we only care about the LH
          Flip_bot()
          circleat([+1,-1] * phone_cnr_rad, phone_cnr_rad + case_th_side/2);
       }
@@ -580,7 +632,7 @@ module Case(){ ////toplevel
     }
 
     // slot for keeper
-    Flip_rhs(1)
+    Flip_rhs(keeper_side)
       translate([0, -phone_cnr_rad, 0])
       rotate([90, 0, 0])
       linear_extrude(height = phone_height + phone_cnr_rad * 2)
@@ -599,6 +651,7 @@ module Case(){ ////toplevel
     Buttons(){
       mirror([1,0,0])
        rotate([90,0,90]) {
+         if (!($button_leg_only && enable_support))
          intersection(){
            translate([0,0,-10])
              linear_extrude(height= 20)
@@ -606,7 +659,13 @@ module Case(){ ////toplevel
            if ($button_leg_only)
              rotate([-90,90,0])
                translate([phone_width/2, -400, kppe[1]])
-               mirror([$rhsflip,0,0]) cube([400, 800, 50]);
+               mirror([1-abs($rhsflip - keeper_side),0,0])
+               cube([400, 800, 50]);
+           if (enable_support)
+             rotate([-90,90,0])
+             translate([-400, -400, kppd[1]])
+               mirror([0,0,1])
+               cube([800,800,100]);
          }
          translate([0,0, -bppR[0]])
            linear_extrude(height= 20)
@@ -617,7 +676,7 @@ module Case(){ ////toplevel
     // apertures along top edge
     CaseAperture(jack_pos, jack_dia, 8);
     Flip_rhs(1)
-      CaseAperture(noisecancelmic_pos, noisecancelmic_dia, 20);
+      CaseAperture(noisecancelmic_pos, noisecancelmic_dia, 8);
 
     OrdinaryRearApertures();
 
@@ -671,6 +730,13 @@ module Lid(){ ////toplevel
 
     // screw holes in the hinge arms
     HingeScrews();
+
+    // prop recesses
+    Flip_bot(1)
+      for (y = prop_lid_posns)
+       translate([ phone_width/2, -y, lpp13[1] ])
+         rotate([90,0,90])
+         PropRecess();
   }
 }
 
@@ -799,6 +865,19 @@ module LidPrint(){ ////toplevel
     Lid();
 }
 
+module TestSelectPropRecesses(posns){
+  linextr(-100,100){
+    translate([phone_width/2, -phone_height]){
+      square([ 3, 500 ], center=true);
+      for (y=posns)
+       hull()
+         for (dy=[ -prp5[0], -prp2[0] ])
+           translate([0,y+dy])
+             square([prop_main_width+5, 5], center=true);
+    }
+  }
+}
+
 module TestSelectFrame(){
   include = [1,-1] * (epp2i[0] + 4);
 
@@ -810,6 +889,11 @@ module TestSelectFrame(){
   }
 }
 
+module TestSelectLidFrame(){
+  TestSelectFrame();
+  TestSelectPropRecesses(prop_lid_posns);
+}
+
 module TestFrameCase(){ ////toplevel
   intersection(){
     Case();
@@ -824,15 +908,10 @@ module TestFrameCase(){ ////toplevel
 module TestFrameLidPrint(){ ////toplevel
   rotate([0,180,0]) intersection(){
     Lid();
-    TestSelectFrame();
+    TestSelectLidFrame();
   }
 }
 
-module Keeper(){ ////toplevel
-  Flip_rhs()
-    OneKeeper();
-}
-
 module ButtonPlanForDemo(z, deep, cut){
   translate([0,0,z])
     ButtonPlan(8, deep, cut);
@@ -857,7 +936,7 @@ module HingeScrews(){
 
 module DemoFrame(){ ////toplevel
   color("red") TestFrameCase();
-  color("blue") intersection(){ Lid(); TestSelectFrame(); }
+  color("blue") intersection(){ Lid(); TestSelectLidFrame(); }
   color("black") HingeScrews();
   %HingeLever();
 }
@@ -865,7 +944,7 @@ module DemoFrame(){ ////toplevel
 module DemoHingedFrame(){ ///toplevel
   color("red") TestFrameCase();
   translate([0,0, -2*hp_k])
-  color("blue") intersection(){ Lid(); TestSelectFrame(); }
+  color("blue") intersection(){ Lid(); TestSelectLidFrame(); }
 
   Flip_hinge(){
     color("orange") HingeLever();
@@ -930,3 +1009,4 @@ module DemoProfiles(){ ////toplevel
 //LidEdgeProfile();
 //KeeperProfile();
 //DemoProfiles();
+//PropRecess();