chiark / gitweb /
fairphone-case: camera adj from v1
[reprap-play.git] / fairphone-case.scad
index 0026d9dddc444fe34a212ee9cd57cd08020f7b39..9335b35780ba134812a6bac15aadbb0027171c6f 100644 (file)
@@ -9,12 +9,29 @@ phone_edge_thick = 9.0;
 phone_total_thick = 12.0;
 phone_backside_slope = 1.0; // larger means shallower
 
+camera_pos_tl = [  7.0, 13.0 ]; // measured from tl corner
+camera_pos_br = [ 24.0, 39.5 ]; // tl/br as seen from back
+
 case_th_bottom = 2;
 case_th_lid = 2;
 case_th_side = 2;
 case_th_lip = 1.2;
 
-case_lip = 2;
+keeper_th_z = 0.75;
+keeper_th_x = 0.75;
+keeper_inner_width = 1.75;
+keeper_inner_height = 1.75;
+
+keeper_gap_z_top = 0.25;
+keeper_gap_z_bot = 0.25;
+keeper_gap_x     = 0.25;
+keeper_gap_x_holes = 0.75;
+
+case_lip = 1.25;
+
+lid_gap_x = 0.25;
+lid_gap_z = 0.25;
+lid_lip = 1.75;
 
 $fa = 5;
 $fs = 0.1;
@@ -30,59 +47,209 @@ epp0 = [0,0];
 epp1 = [0, -phone_edge_thick];
 epp2 = epp1 + phone_backside_slope_thick * [ phone_backside_slope, -1 ];
 epp3 = epp2 + [10, 0];
-epp4 = epp0 - [1,0] * (case_th_side - case_th_lip);
-epp5 = epp0 + [1,0] * case_lip;
-epp6 = epp5 + [0,1] * case_th_lip;
+epp5 = epp0 + [0,1] * (keeper_th_z + keeper_gap_z_top + case_lip);
+epp4 = epp5 + [-1,0] * case_th_side;
 
-module rectfromto(a,b) { translate(a) square(b - a); }
+kppe = [0,0];
+kppd = kppe + [1,0] * keeper_inner_width;
+kppc = kppd + [0,1] * keeper_th_z;
+kppb = [ kppe[0] - keeper_th_x, kppc[1] ];
+kppf = kppe - [0,1] * keeper_inner_height;
+kppa = [ kppb[0], kppf[1] ];
+
+lpp10 = [ epp5[0] + lid_gap_x, kppc[1] + lid_gap_z ];
+lpp11 = [ lpp10[0],            epp5[1] + lid_gap_z ];
+lpp12 = [ epp4[0] + lid_lip,   lpp11[1] ];
+lpp13 = [ lpp12[0],            lpp12[1] + lid_lip ];
+
+module rectfromto(a,b) {
+  ab = b - a;
+  translate([min(a[0], b[0]), min(a[1], b[1])])
+    square([abs(ab[0]), abs(ab[1])]);
+}
 module circleat(c,r) { translate(c) circle(r); }
 
+module KeeperProfile(){
+  polygon([kppe, kppd, kppc, kppb, kppa, kppf]);
+}
+
 module EdgeProfile(){
   difference(){
     hull(){
-      circleat(epp3, r=case_th_bottom);
+      translate(epp3) square(case_th_bottom*2, center=true);
       circleat(epp2, r=case_th_bottom);
       circleat(epp1, r=case_th_side);
-      circleat(epp4, r=case_th_lip);
-      rectfromto(epp0, epp6);
+      rectfromto(epp0, epp4);
     }
-    polygon([ epp6 + [10,10],
-             epp6 + [0,10],
-             epp5,
-             epp0,
+    polygon([ epp5 + [0,10],
              epp1,
              epp2,
              epp3 + [10,0] ]);
   }
 }
 
-module CaseBase(){
-  for (rhs=[0,1]) {
-    translate([phone_width/2, -phone_cnr_rad, 0])
+module LidEdgeProfile(){
+  polygon([ lpp10,
+           lpp11,
+           lpp12,
+           lpp13,
+           lpp13 + [10, 0],
+           lpp10 + [10, 0]
+           ]);
+  intersection(){
+    circleat(lpp12, r=lid_lip);
+    rectfromto( lpp12 + [-10,   0],
+               lpp12 + [+10, +10] );
+  }
+}
+
+module CaseBase_rhsflip(yn=[0,1]) {
+  for (rhs=yn) {
+    translate([phone_width/2, 0, 0])
       mirror([rhs,0,0])
-      translate([-phone_width/2,0,0]) {
-        rotate([90,0,0])
-          linear_extrude(height = phone_height - phone_cnr_rad)
-         EdgeProfile();
-      translate([+1,0] * phone_cnr_rad)
-       intersection(){
-         rotate_extrude()
-           intersection(){
-             mirror([1,0,0])
-               translate([-1,0] * phone_cnr_rad)
-               EdgeProfile();
-             rectfromto([0,-20],[10,20]);
-           }
-         translate([-10, 0, -20] + 0.01 * [+1,-1, 0] )
-           cube([10,10,40]);
-        }
+      translate([-phone_width/2, 0, 0])
+      children();
+  }
+}
+
+module CaseBase_botflip() {
+  for (bot=[0,1]) {
+    translate([0, -phone_height/2, 0])
+      mirror([0, bot, 0])
+      translate([0, phone_height/2, 0])
+      children();
+  }
+}  
+
+module AroundEdges(fill_zstart, fill_th, fill_downwards=0){
+  // sides
+  CaseBase_rhsflip(){
+    translate([0, -phone_cnr_rad, 0])
+      rotate([90,0,0])
+      linear_extrude(height = phone_height - phone_cnr_rad*2)
+      children(0);
+  }
+  // corners
+  CaseBase_rhsflip() CaseBase_botflip() {
+    translate([+1,-1] * phone_cnr_rad)
+      intersection(){
+       rotate_extrude()
+         intersection(){
+           mirror([1,0,0])
+             translate([-1,0] * phone_cnr_rad)
+             children(0);
+           rectfromto([0,-20],[10,20]);
+         }
+       translate([-10, 0, -20] + 0.01 * [+1,-1, 0] )
+         cube([10,10,40]);
       }
   }
-  translate([ phone_width - phone_cnr_rad, 0,0 ])
-    rotate([90,0,-90])
-    linear_extrude(height = phone_width - phone_cnr_rad*2)
+  // top and bottom
+  CaseBase_botflip(){
+    translate([ phone_width - phone_cnr_rad, 0,0 ])
+      rotate([90,0,-90])
+      linear_extrude(height = phone_width - phone_cnr_rad*2)
+      children(0);
+  }
+  // fill
+  translate([0,0, fill_zstart])
+    mirror([0,0, fill_downwards])
+    linear_extrude(height = fill_th)
+    rectfromto([+1,-1] * phone_cnr_rad,
+              [phone_width, -phone_height] + [-1,+1] * phone_cnr_rad);
+}
+
+module CaseBase(){
+  AroundEdges(epp3[1], case_th_bottom, 1)
     EdgeProfile();
 }
 
+module Case(){ ////toplevel
+  difference(){
+    CaseBase();
+
+    // slots for keeper
+    CaseBase_rhsflip()
+      translate([0, -phone_cnr_rad, 0])
+      rotate([90, 0, 0])
+      linear_extrude(height = phone_height + phone_cnr_rad * 2)
+      minkowski(){
+        KeeperProfile();
+       rectfromto([ -keeper_gap_x,    -keeper_gap_z_bot ],
+                  [ keeper_gap_x_holes,    +keeper_gap_z_top ]);
+      }
+
+    // front camera
+    CaseBase_rhsflip([1])
+      mirror([0, 0, 1])
+      linear_extrude(height = 20)
+      mirror([0, 1, 0])
+      rectfromto(camera_pos_tl, camera_pos_br);
+  }
+}
+
+module Lid(){ ////toplevel
+  AroundEdges(lpp10[1], lpp13[1] - lpp10[1], 0)
+    LidEdgeProfile();
+}
+
+module TestLength(){ ////toplevel
+  intersection(){
+    Case();
+    translate([-30, -200, -20])
+    cube([30 + 15, 250, 40]);
+  }
+}
+
+module TestWidth(){ ////toplevel
+  intersection(){
+    Case();
+    translate([-30, -(phone_height - 25), -20])
+      mirror([0, 1, 0])
+      cube([200, 50, 40]);
+  }
+}
+
+module TestCamera(){ ////toplevel
+  intersection(){
+    Case();
+    CaseBase_rhsflip(1)
+      translate([0,0,-25])
+      linear_extrude(height = 50)
+      mirror([0, 1, 0])
+      rectfromto([-20, -20],
+                camera_pos_br + [ 5, 5 ]);
+  }
+}
+
+module OneKeeper(){ ////toplevel
+  translate([0, -phone_cnr_rad, 0])
+    rotate([90, 0, 0])
+    linear_extrude(height = phone_height - phone_cnr_rad * 2)
+    KeeperProfile();
+}
+
+module OneKeeperPrint(){ ////toplevel
+  rotate([0,180,0])
+    OneKeeper();
+}
+
+module Keeper(){ ////toplevel
+  CaseBase_rhsflip()
+    OneKeeper();
+}
+
+module DemoProfiles(){ ////toplevel
+  LidEdgeProfile();
+  %EdgeProfile();
+  KeeperProfile();
+}
+
 //EdgeProfile();
-CaseBase();
+//KeeperProfile();
+//CaseBase();
+//%Case();
+//Keeper();
+//LidEdgeProfile();
+//KeeperProfile();
+//DemoProfiles();