camera_pos_tl = [ 6.450, 12.750 ]; // measured from tl corner
camera_pos_br = [ 22.300, 37.600 ]; // tl/br as seen from back
-jack_pos = [ 14.38, 7.96 ];
+jack_pos = [ 13.83, 8.485 ];
jack_dia = 10.64 + .5; // some jack I had lying around
noisecancelmic_pos = [ 19.54, 7.37 ]; // from rhs
prop_end_dia = 0.5;
prop_main_th = 3;
prop_taper_len = 6;
-prop_main_width = 3;
+prop_main_width = 4;
prop_side_gap = 0.75; // each side
prop_lidrecess_behind = 0.75;
prop_caserecess_behind = 0.75;
-prop_caserecess_taper = 0.35; // one side only
+prop_caserecess_taper = 0.45; // one side only
prop_prop_gap = 0.5;
prop_prong_heel_slope = 0.5;
bppL = lpp10 + [5,0];
bppK = [ bppL[0], bppN[1] ];
bppJ = [ bppN[0], bppL[1] ];
+bppU = [ bppJ[0], lpp12[1] ];
+bppV = lpp11;
+bppW = lpp10;
// hinge plan
hp_rn = hingescrew_nut_dia/2;
prop_caserecess_buildout_r = -1; // prcp2[0] - epp2o[0];
-prcp1 = [ epp2o[0],
- epp2i[1] - prc_r3 ];
+prcp1 = [ epp2o[0] + prc_r3 + prop_caserecess_behind,
+ epp2i[1] - prc_r3 - prop_recess_under];
// prop recess in lid
// prop
-prpp10 = [0,0];
-prpp11 = [0, prop_taper_len];
+$prpp10 = [0,0];
+$prpp11 = [0, prop_taper_len];
-prp_r10 = prl_r10;
+$prp_r10 = prl_r10;
// ---------- modules ----------
module ButtonCoverProfile(){
intersection(){
- polygon([ bppM, bppP, bppO, bppJ, bppL, bppK ]);
+ polygon(concat([ bppM, bppP, bppO, bppJ ],
+ (enable_support ? [ bppU, bppV, bppW ] : []),
+ [ bppL, bppK ]));
hull(){
EdgeProfile();
LidEdgeProfile();
}
module HingeLeverInnerProfile(){
- for (c = [hppT, hppB]) {
- hull()
+ for (s = [-1,+1]) {
+ c = s > 0 ? hppT : hppB;
+ translate(c)
+ mirror([0,0,s>0])
+ hull()
for (x=[-20,20])
- for (y=[0, c[1] - hppM[1]])
+ for (y=[0, s * 10])
translate([x,y])
- circleat(c, hp_rn);
+ circle(hp_rn);
}
}
EdgeProfile();
}
-module PropProfile(gamma, cut=0){ ////toplevel
+function prop_x(gamma) = hp_k / (2 * sin(gamma/2)) - hppT[0];
+
+module PropProfileAssignments(gamma){
// https://en.wikipedia.org/wiki/Solution_of_triangles#Two_sides_and_the_included_angle_given_(SAS)
- k = hp_k;
- p = phone_height - prlp10[0] - hppB[0];
- x = k / (2 * sin(gamma/2)) - hppT[0];
+ x = prop_x(gamma);
+ p = phone_height + prlp10[0] - hppB[0];
b = p + x;
- q = phone_height - hppT[0]; // prpp7[0] is 0 by definition
+ q = phone_height - hppT[0] - prcp1[0]; // $prpp7[0] is 0 by definition
a = q + x;
c = sqrt(a*a + b*b - 2*a*b*cos(gamma));
- alpha = acos( (b*b + c*c - a*a) / (2*b*c) );
+ $prp_alpha = acos( (b*b + c*c - a*a) / (2*b*c) );
- theta = 90 - alpha;
- beta = 180 - alpha - gamma;
- psi = 90 - beta + atan(prop_caserecess_taper);
+ $prp_theta = 90 - $prp_alpha;
+ beta = 180 - $prp_alpha - gamma;
+ psi = 90 - beta;
- echo("abc", a,b,c);
+ //echo("abc", a,b,c);
v1 = [ [ cos(psi), -sin(psi) ], // x
[ sin(psi), cos(psi) ] ]; // y
- prpp7 = [0, c + (lpp13[1] - prpp10[1]) ];
+ $prpp7 = [0, c + (lpp13[1] - $prpp10[1] - hp_k) ];
- prp_r1 = prc_r1;
- prp_r11 = prop_main_th/2;
+ $prp_r1 = prc_r1;
+ $prp_r11 = prop_main_th/2;
- prpp1 = prpp7 + [1,0] *
+ $prpp1 = $prpp7 + [1,0] *
// this is approximate, but will do
- (prop_main_th/2 + prop_prop_gap + prcp1[0] - epp4[0]);
- prpp3 = prpp1 +
- v1[0] * -prp_r1 +
+ (prop_main_th/2 + prop_prop_gap + prcp1[0] - cppA[0]);
+ $prpp3 = $prpp1 +
+ v1[0] * -$prp_r1 +
v1[1] * ((prcp2[1] - prcp1[1]) - prop_prop_gap);
- prpp12 = prpp3 + [1,0] *
- (prop_end_dia + prop_caserecess_taper * (prpp1[1] - prpp3[1]));
- prp_r8 = prop_main_th;
- prpp4 = [ prop_main_th/2, prpp3[1] ];
- prp_r5 = prp_r8;
- prpp5 = [ prpp12[0] - prp_r5,
- prpp3[1] - prop_prong_h + prp_r5 ];
- prpp6 = prpp4 + [0,-1] * (prop_prong_h +
- prop_prong_heel_slope * (prpp5[0] - prpp4[0]));
- prpp8 = prpp4 + [0,-1] * prp_r8;
- prpp9 = prpp8 + [-1,0] * prp_r8;
-
- //#circleat(prpp5,1);
-
- if (!cut) {
- hull(){
- translate(prpp8)
- intersection(){
- circle(prp_r8);
- rectfromto([-20,-0], [20,20]);
- }
- rectfromto(prpp6, prpp9);
- translate(prpp5) intersection(){
- circle(prp_r5);
- rectfromto([-10,-10], [10,0]);
+ $prpp12 = $prpp3 + v1[0] *
+ (prop_end_dia + prop_caserecess_taper * ($prpp1[1] - $prpp3[1]));
+ $prp_r8 = prop_main_th;
+ $prpp4 = [ prop_main_th/2, $prpp3[1] ];
+ $prp_r5 = $prp_r8;
+ $prpp5 = [ $prpp12[0] - $prp_r5,
+ $prpp3[1] - prop_prong_h + $prp_r5 ];
+ $prpp6 = $prpp4 + [0,-1] * (prop_prong_h +
+ prop_prong_heel_slope * ($prpp5[0] - $prpp4[0]));
+ $prpp8 = $prpp4 + [0,-1] * $prp_r8;
+ $prpp9 = $prpp8 + [-1,0] * $prp_r8;
+
+ children();
+}
+
+module PropProfile(gamma, cut=0, rot=0){ ////toplevel
+ PropProfileAssignments(gamma){
+
+ //#circleat($prpp3,1);
+ //#circleat($prpp12,1);
+
+ if (!cut) {
+ hull(){
+ translate($prpp8)
+ intersection(){
+ circle($prp_r8);
+ polygon([[-20,-0], [20,20], [0,0]]);
+ }
+ rectfromto($prpp6, $prpp9);
+ translate($prpp5) intersection(){
+ circle($prp_r5);
+ polygon([[-10,-10], [0,0], [10,0]]);
+ }
+ rectfromto($prpp12 + [0,-0.1], $prpp3);
+ }
+ hull(){
+ circleat($prpp1, $prp_r1);
+ rectfromto($prpp12 + [0,-0.1], $prpp3);
}
- rectfromto(prpp12 + [0,-0.1], prpp3);
- }
- %hull(){
- circleat(prpp1, prp_r1);
- rectfromto(prpp12 + [0,-0.1], prpp3);
}
- }
- // main shaft
- rotate([0,0, cut ? -theta : 0]){
- hull(){
- extra = cut ? prop_recess_slop : 0;
- rectfromto(prpp6, prpp9);
- circleat(prpp11, prp_r11 + extra);
- circleat(prpp10, prp_r10 + extra);
+ // main shaft
+ rotate([0,0, rot*-$prp_theta]){
+ hull(){
+ extra = cut ? prop_recess_slop : 0;
+ rectfromto($prpp6, $prpp9);
+ circleat($prpp11, $prp_r11 + extra);
+ circleat($prpp10, $prp_r10 + extra);
+ }
}
}
}
+module PropAggregateProfile(){
+ for (angle = prop_angles)
+ PropProfile(angle, 0,0);
+}
+
+module Prop(){ ////toplevel
+ hw = prop_main_width/2;
+ linextr(-hw, +hw)
+ PropAggregateProfile();
+}
+
module Case(){ ////toplevel
difference(){
union(){
// prop recess
Flip_rhs(1)
translate([prop_x_pos,0,0])
+ mirror([0,1,0])
rotate([90,0,90])
linextr(-prop_recess_hw, +prop_recess_hw)
- mirror([1,0])
hull(){
for (d=[ [0,0], [0,-1], [+1,-1/prop_caserecess_taper] ])
circleat(prcp1 + 20*d,
// screw holes in the hinge arms
HingeScrews();
+
+ // prop recess
+ translate([prop_x_pos, -prlp10[0], prlp10[1]])
+ mirror([0,1,0])
+ rotate([90,0,90])
+ linextr(-prop_recess_hw, +prop_recess_hw)
+ hull()
+ for (pa = prop_angles)
+ PropProfile(pa, 1,1);
}
}
Lid();
}
-module TestSelectPropRecesses(posns){
- linextr(-100,100){
- translate([phone_width/2, -phone_height]){
- square([ 3, 500 ], center=true);
- for (y=posns)
- hull()
- for (dy=[ -prp5[0], -prp2[0] ])
- translate([0,y+dy])
- square([prop_main_width+5, 5], center=true);
- }
- }
-}
-
module TestSelectFrame(){
include = [1,-1] * (epp2i[0] + 4);
module TestSelectLidFrame(){
TestSelectFrame();
- TestSelectPropRecesses(prop_lid_posns);
}
module TestFrameCase(){ ////toplevel
}
}
+module TestTopApertures(){ ////toplevel
+ intersection(){
+ Case();
+ TestSelectFrame();
+ translate([-100, -35, -100])
+ cube([400, 100, 200]);
+ }
+}
+
module TestFrameLidPrint(){ ////toplevel
rotate([0,180,0]) intersection(){
Lid();
}
}
+module DemoPropAngleSelect(c){
+ color(c) difference(){
+ union(){ children(); }
+ translate([ prop_x_pos, -400, -200 ])
+ cube([ 400,800,400 ]);
+ }
+}
+
+module DemoPropAngle(ang){
+ hL = [0, -(phone_height - hppT[0]), hppT[1] - hp_k*2];
+ hC = [0, -(phone_height - hppB[0]), hppB[1]];
+
+ translate(hL)
+ rotate([ang/2,0,0])
+ translate(-hL)
+ translate(hC)
+ rotate([ang/2,0,0])
+ translate(-hC) {
+ DemoPropAngleSelect("red") Case();
+
+ color("orange")
+ translate([prop_x_pos, -prcp1[0], prcp1[1]])
+ PropProfileAssignments(ang) {
+ echo($prpp1);
+ rotate([-$prp_theta, 0, 0])
+ translate([0, $prpp1[0], -$prpp1[1]])
+ rotate([90,0,-90])
+ Prop();
+ }
+ }
+
+ translate([0,0, -hp_k*2])
+ DemoPropAngleSelect("blue")
+ Lid();
+}
+
+module DemoPropAngles(){ ////toplevel
+ for (i=[0 : len(prop_angles)-1])
+ translate(i * [0, -100, 100])
+ DemoPropAngle(prop_angles[i]);
+}
+
module DemoFrame(){ ////toplevel
color("red") TestFrameCase();
color("blue") intersection(){ Lid(); TestSelectLidFrame(); }
translate([40,-30]) {
difference(){
- %LidEdgeProfile();
- //translate(prlp10)
- //PropProfile(10, 1);
+ LidEdgeProfile();
+ translate(prlp10)
+ PropProfile(10, 1, 0);
}
translate(prlp10)
PropProfile(15, 0);
}
+ translate([60,-30]) {
+ PropAggregateProfile();
+ }
}
//EdgeProfile();
~ianmdlvl / reprap-play.git / blobdiff