led_dia = 5 + 0.6;
led_depth = 5;
-test_width = 15;
-test_height = 12;
+led_tip_z = 70;
+led_angle = -60;
-thicks = [1,2,4,6];
+vert_space_inside = 8;
+backfront_space_inside = 12;
-module Tests(){
- for (thicki=[0:len(thicks)-1]) {
+backfront_mate_size = 20;
+
+// tuning
+
+tower_over_angle = 45;
+tower_wall_thick = 1.6;
+tower_base_height = 5;
+
+//--- tests ---
+
+test_width = 24;
+test_height = 24;
+
+test_thicks = [9,14,21];
+
+module Tests(){ ////toplevel
+ for (thicki=[0:len(test_thicks)-1]) {
translate([thicki*test_width-0.5, 0, 0]) {
difference(){
cube([test_width,
- thicks[thicki] + led_depth,
+ test_thicks[thicki] + led_depth,
test_height]);
translate([test_width/2, -1, test_height/2])
rotate([-90,0,0])
}
}
-Tests();
+//Tests();
+
+//--- real thing ---
+
+tower_frontheight = 30; //fixme
+tower_overhang = led_dia * 4;
+
+tower_over_max_y = tower_overhang * sin(tower_over_angle);
+tower_over_max_z = tower_frontheight + tower_overhang * cos(tower_over_angle);
+tower_total_max_z = tower_over_max_z + vert_space_inside + led_depth;
+tower_rearwall_y = -(backfront_space_inside + tower_wall_thick);
+
+backfront_mate_extra = (backfront_mate_size - (-tower_rearwall_y))/2;
+
+module TowerWallCrossSection(){
+ // generates a 2D shape - a polygon
+ // x is what is going to be -y
+ // y is what is going to be z
+ polygon([[0, 0],
+ [0, tower_frontheight],
+ [-tower_over_max_y, tower_over_max_z],
+ [-tower_over_max_y, tower_total_max_z],
+ [-tower_rearwall_y, tower_total_max_z],
+ [-tower_rearwall_y, 0],
+ [-tower_rearwall_y+backfront_mate_extra, -tower_base_height],
+ [ -backfront_mate_extra, -tower_base_height]]);
+}
+
+module TowerBulkCrossSection(){
+ intersection(){
+ TowerWallCrossSection();
+ union(){
+ translate([-tower_over_max_y/2,
+ tower_frontheight + tower_overhang*sin(tower_over_angle)/2])
+ circle(r = led_depth);
+ }
+ }
+}
+
+%TowerWallCrossSection();
+TowerBulkCrossSection();