ksafe-base: reduce bevel since must be much less than cnr_rad

[reprap-play.git] / cable-splice-clamp.scad

diff --git a/cable-splice-clamp.scad b/cable-splice-clamp.scad
index c561fcaa6d6dc124ee19c319c9f4d4abe811bf79..f71c848756b259723e6fcb078acf912114ec9a5f 100644 (file)
--- a/cable-splice-clamp.scad
+++ b/cable-splice-clamp.scad
@@ -1,32 +1,138 @@
 // -*- C -*-
 
-cable_maxdia = 12;
-cable_mindia = 6;
+include <commitid.scad>
 
-wallmin = 1;
-wall = 2;
+rnom = 3.5 / 2;
 
-delta_ellipse = 0.5;
+// alpha is slope angle, which is half of inner concave angle that
+//  wire sits in
+alpha = 40; // degrees
 
-// calculated
+// mu is minimum number of cable radii that cable tangent point (line)
+//  with splint ought to be away from edge of split
+mu = 1/4;
 
-outerdia = cable_maxdia / cos(30) + wall*2;
-delta_shift = 1 - delta_ellipse;
+// wall thickness, and base width as fraction of cable size
+wall_r = 2.5 / 6.5;
+base_r = 0.75;
+
+total_len = 60;
+
+strap_width = 3.0 + 0.5;
+
+strap_count = 4;
+
+// for cross-section calculations:
+//
+// origin O is at intersection of straight line segments forming walls
+// C is centre of circle (wire x-section) (of radius r or radius 1)
+//       which is tangent to lines
+// T is said tangent points
+// B is inner base point, which is extension of line from B by mu*r
+
+sina = sin(alpha);
+cosa = cos(alpha);
+tana = sina/cosa;
+
+// blah_r is blah where r=1
+// d_AB is distance AB
+// dy_AB is " " " vertical component
+
+d_OT_r = tana;
+d_OB_r = tana + mu;
+
+d_OC_r = 1/cosa;
+
+dy_OB_r = d_OB_r * sina;
+
+// *0 and *1 relate to smallest and largest wire
+// r[01] is radius
+// r10 is radius ratio
+
+r10 = d_OC_r / dy_OB_r;
+
+r0 = rnom / sqrt(r10);
+r1 = rnom * sqrt(r10);
+
+x_B_r =   d_OB_r * cosa;
+y_B_r = -dy_OB_r;
+
+x_T_r =         sina;
+y_T_r = -tana * sina;
+
+wall_x_r = wall_r / tan(90-alpha);
+
+top = wall_r * r1 - (d_OC_r - 1) * r0;
+basew = base_r * rnom;
+
+echo("dias", r0*2, r1*2, "ratio",r1/r0);
+
+module CrossSectionHalf(plus=0) {
+  difference(){
+    polygon([[-0.1,                                y_T_r * r0],
+            [x_T_r * r0,                          y_T_r * r0],
+            [x_B_r * r1,                          y_B_r * r1],
+            [x_B_r * r1 + wall_x_r * rnom + plus, y_B_r * r1],
+            [basew                        + plus, top],
+            [-0.1,                                top]]);
+    translate([0, -d_OC_r * r0])
+      circle(r = r0);
+  }
+}
 
 module CrossSection(plus=0) {
+  for (m=[0,1]) {
+    mirror([m,0])
+      CrossSectionHalf(plus);
+  }
+}
+
+module CrossSectionDemo(){ ////toplevel
+  color("black") CrossSection(2);
+  CrossSection();
+  for (rc=[["red", r1],
+          ["blue",r0]]) {
+    color(rc[0]) translate([0, -d_OC_r * rc[1]]) circle(r = rc[1]);
+  }
+}
+
+strap_wall_h = 1.5;
+strap_wall_l = 2.0;
+
+writing_dx = total_len / 3;
+writing_dy = basew*2;
+
+module HalfClamp(){ ////toplevel
   difference(){
-    circle(r= outerdia/2 + plus, $fn=6);
+    rotate([90,0,0])rotate([0,90,0]){
+      linear_extrude(height=total_len)
+       CrossSection();
 
-    scale([cable_maxdia,
-          cable_maxdia * delta_shift + cable_mindia * delta_ellipse])
-      circle(r= 0.5, $fn=30);
+      for (i=[0 : strap_count]){
+       if (i*2 != strap_count) {
+         translate([0, 0,
+                    total_len * (i + 0.5) / (strap_count + 1)])
+           for (m=[0,1]){
+             mirror([0,0,m])
+               translate([0,0, strap_width/2])
+               linear_extrude(height=strap_wall_l)
+               CrossSection(strap_wall_h);
+           }
+       }
+      }
+    }
 
-    square(center=true, [40, (cable_maxdia-cable_mindia) * delta_shift]);
+    translate([0, -basew, top])
+      Commitid_BestCount([writing_dx, writing_dy]);
   }
 }
 
-linear_extrude(height=20)
-  CrossSection(0);
+module HalfClampPrint(){ ////toplevel
+  rotate([180,0,0])
+    HalfClamp();
+}
 
-linear_extrude(height=1)
-  CrossSection(2);
+//CrossSection();
+//CrossSectionDemo();
+//HalfClamp();
+HalfClampPrint();