include <commitid.scad>
include <utils.scad>
include <sealing-box.scad>
+include <bike-lipo-box-gland.scad>
pxp6012_rad = 22.5 / 2 + 0.5; // make circular hole this size in outer wall
pxp6012_rad_outer = 32.0 / 2 - 0.5;
s1930_around = 3;
s1930_behind = 3;
+totx_inner = 180;
+toty_outer = 95;
+totz_inner = 28.0;
+
wallthick = 2.5;
+cabledia = 8.7;
+
+strap_w = 5 + 1;
+strap_th = 4;
+strap_pillar = 3;
+strap_pillard = 5;
+strap_over = 2;
+
+strap_every = 30;
+
+// calculated
+
+totx_outer = totx_inner + wallthick*2;
+toty_inner = toty_outer - wallthick*2;
+totz_outer = totz_inner + wallthick*2;
+
+sb_box_sz = [totx_outer, totz_outer, toty_inner];
+
// origin is at centre on outer face wall
// outside is towards positive x
// mounting is vertical
color("blue") SealingBox_CeilProfile();
color("red") translate([-5,0]) square([1,ts_totz_inner]);
}
-
+
+module AtGlands(){
+ for (dgy=[-15,-45]) {
+ translate([totx_inner + wallthick - $sealingbox_cnrrad * .3,
+ toty_inner + dgy,
+ totz_inner/2])
+ children();
+ }
+}
+
+module StrapKeepers(){
+ strap_x_tot = strap_w + strap_pillar*2;
+
+ for (sx=[strap_every : strap_every : totx_inner - strap_every]) {
+ echo("strapkeeper at ",sx);
+ translate([sx - strap_x_tot, 0, 0])
+ difference(){
+ translate([0,0, -0.1])
+ cube([strap_x_tot, strap_pillard, strap_th + strap_over]);
+ translate([strap_pillar, -1, 0])
+ cube([strap_w, strap_pillard+2, strap_th]);
+ }
+ }
+}
+
+module Box(){ ////toplevel
+ $sealingbox_sz = sb_box_sz;
+
+ chargingconn_x = pxp6012_rad_outer + 1 + $sealingbox_cnrrad;
+ switch_x = chargingconn_x + pxp6012_rad_outer
+ + s1930_y_outer/2 + s1930_around;
+
+ difference(){
+ union(){
+ rotate([90,0,0])
+ translate([-wallthick,-wallthick, -toty_inner])
+ SealingBox_RectBox();
+
+ translate([switch_x, toty_inner, totz_inner/2])
+ rotate([90,0,90])
+ S1930_Positive();
+
+ // keepers for lipo
+ for (kx= [ 40, 80, 120 ]) {
+ translate([kx, 40, -1])
+ cube([10, 5, 8 +1]);
+ }
+
+ AtGlands()
+ GlandPositive(cabledia);
+ }
+
+ // charging connector
+ translate([chargingconn_x,
+ toty_inner - (pxp6012_rad_outer + 5),
+ 10])
+ cylinder(r= pxp6012_rad, h= totz_outer);
+
+ translate([switch_x, toty_inner, totz_inner/2])
+ rotate([90,0,90])
+ S1930_Negative();
+
+ AtGlands()
+ GlandNegative(cabledia);
+
+ translate($sealingbox_cnrrad * [1,1,0] +
+ [0, toty_inner/2, -wallthick])
+ Commitid_Full16_M();
+ }
+}
+
+module BoxPrint(){ ////toplevel
+ rotate([-90,0,0])
+ Box();
+}
+
//TestWall();
//ProfileDemos();
//TestSealBox();